Analysis and revamping of heat exchanger networks for crude oil refineries using temperature driving force graphical technique

2017 ◽  
Vol 20 (2) ◽  
pp. 243-258 ◽  
Author(s):  
Dina A. Kamel ◽  
Mamdouh A. Gadalla ◽  
Fatma H. Ashour
Author(s):  
Dina Ahmed Kamel ◽  
Mamdouh Ayad Gadalla ◽  
Fatma Hanafy Ashour

Chemical processes are energy intensive industries; the majority of energy consumed in industrial processes is mainly used for heating and cooling requirements. This results in increasing the interest in obtaining the optimum design of the heat exchanger networks to reduce the energy consumption and face the growing energy crises. Most of the published literature over the last fifty years promotes the process integration technology as a main part of the process system engineering science. Graphical Pinch Analysis method normally includes two key steps, firstly obtaining the energy targets which include the minimum energy required for the HEN design, then designing the heat exchanger network (HEN). This paper introduces a new graphical approach for the design of new heat exchanger networks (HENs) based on pinch analysis rules. The HEN is represented on a simple graph, where the cold stream temperatures are plotted on the X-axis while the driving forces for each exchanger are plotted on the Y-axis. This graphical technique can describe the energy analysis problems in term of temperature driving force inside the heat exchanger, which is an important factor in the design process as the differences in these driving forces are involved in calculating the area of heat exchangers, and consequently affecting the cost.


2018 ◽  
Vol 156 ◽  
pp. 07001
Author(s):  
Hairul Huda ◽  
Renanto Handogo ◽  
Totok Ruki Biyanto

Heat exchanger networks have been known to be the essential parts in the chemical industries. Unfortunately, since the performance of heat exchanger can be decreasing in transferring the heat from hot stream into cold stream due to fouling, then cleaning the heat exchanger is needed to restore its initial performance periodically. A process of heating crude oil in a refinery plant was used as a case study. As many as eleven heat exchangers were used to heat crude oil before it was heated by a furnace to the temperature required to the crude unit distillation column. The purpose of this study is to determine the cleaning schedule of heat exchanger on the heat exchanger networks due to the decrease of the overall heat transfer coefficient by various percentage of the design value. A close study on the process of heat exchanger cleaning schedule in heat exchanger networks using the method of decreasing overall heat transfer coefficient as target. The result showed that the higher the fouling value the more often the heat exchanger is cleaned because the overall heat transfer coefficient decreases quickly.


2021 ◽  
Vol 40 (1) ◽  
pp. 15-22
Author(s):  
Mohammed Hussein ◽  
Elzahid N.M ◽  
Ebrahim Esmail ◽  
Mamdouh Gadalla ◽  
Ibrahim Ashour

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