Service-Induced Damages of the Ceramic Thrust Bearing Pivot in the Seal Section of Electrical Centrifugal Pump System

2019 ◽  
Vol 59 (5) ◽  
pp. 564-568
Author(s):  
V. V. Kuzin ◽  
S. Yu. Fedorov ◽  
V. L. Reutov ◽  
V. V. Koshcheev
2015 ◽  
pp. 29-33
Author(s):  
V. A. Kopyrin ◽  
V. A. Iordan ◽  
O. V. Smirnov

The authors provide a method for compensation of the reactive power inside a well. In the environment Matlab/ Simylink a model was developed of the site of the electrical centrifugal pump unit power supply from the transformer substation. A comparison is made of the proposed method of downhole reactive power compensation with the existing method.


2015 ◽  
Vol 787 ◽  
pp. 927-931
Author(s):  
Mouleeswaran Senthilkumar ◽  
M. Yuvaraja ◽  
M. Kok

Centrifugal pumps are widely used in industry and also domestically. It is commonly used for its robust design and its efficiency. Every machine has to be monitored periodically in order to maintain its efficiency and also to avoid unexpected failure which lead to loss of efficiency. So fault diagnosis is necessary to monitor the pump periodically for finding out the defects in pump and to replace it if necessary. Dismantling and assembling of pumps during fault diagnosis is a tedious process, vibration analysis can be helpful to monitor the performance of the pump system without dismantling. For the experimentation purpose mono-block centrifugal pumps have been used in this work. By using the Lab VIEW program and DAQ card as an interface, amplitude and frequency of vibration is obtained at different axes of the pump with the help of an accelerometer. Then the vibration spectrum is analyzed and defects are pointed out by identifying the frequency at which the amplitude of vibration is above the danger limit. The defects such as unbalance of impeller, bent shaft in pump, misalignment of shaft, hydraulic pulsation, cavitation and bearing defects are diagnosed using vibration data. The frequency at which different defects are occurring has been founded out by means of experimentation in the centrifugal pumps. Thus by diagnosing centrifugal pump using vibration data reduces cost and time for periodical maintenance. Shape memory alloy based ATDVA is used to control the amplitude of vibration due to hydraulic pulsation. Around 60% reduction in amplitude of vibration is evident for the varying excitation frequency between 336 Hz and 340 Hz due to hydraulic pulsation.


2014 ◽  
Vol 2014 ◽  
pp. 1-14 ◽  
Author(s):  
Hongtao Xue ◽  
Zhongxing Li ◽  
Huaqing Wang ◽  
Peng Chen

This paper proposed an intelligent diagnosis method for a centrifugal pump system using statistic filter, support vector machine (SVM), possibility theory, and Dempster-Shafer theory (DST) on the basis of the vibration signals, to diagnose frequent faults in the centrifugal pump at an early stage, such as cavitation, impeller unbalance, and shaft misalignment. Firstly, statistic filter is used to extract the feature signals of pump faults from the measured vibration signals across an optimum frequency region, and nondimensional symptom parameters (NSPs) are defined to represent the feature signals for distinguishing fault types. Secondly, the optimal classification hyperplane for distinguishing two states is obtained by SVM and NSPs, and its function is defined as synthetic symptom parameter (SSP) in order to increase the diagnosis’ sensitivity. Finally, the possibility functions of the SSP are used to construct a sequential fuzzy diagnosis for fault detection and fault-type identification by possibility theory and DST. The proposed method has been applied to detect the faults of the centrifugal pump, and the efficiency of the method has been verified using practical examples.


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