Formability evaluation of sheet metal forming on advanced high-strength steel via an integrative experimental-theoretical approach based on localized necking and fracture limits

2021 ◽  
Vol 35 (12) ◽  
pp. 5389-5404
Author(s):  
Sansot Panich ◽  
Komkamol Chongbunwatana ◽  
Tanakorn Jantarasricha
2010 ◽  
Vol 154-155 ◽  
pp. 1223-1227 ◽  
Author(s):  
Zhi Guo An ◽  
Yu Zhang

In sheet metal forming process, the input process parameters scatter and considerably result in unreliablity in practical production. Optimization for sheet metal forming process is often considered as a multi-objective problem. An optimizition strategy for high strength steel (HSS) sheet metal forming process was suggested based on response surface methodology (RSM). Latin Hypercube Sampling (LHS) method was introduced to design the rational experimental samples; the objective function was defined based on cracking factor wrinkle factor and severe thinning factor; the accurate response surface for sheet metal forming problem was built by Least Square Method; Multi-objective Genetic Algorithm(MOGA) was adoped in optimization and Pareto solution was selected. The strategy was applied to analyze a HSS auto-part, the result has proved this method suitable for optimization design of HSS sheet metal forming process.


2011 ◽  
Vol 473 ◽  
pp. 27-36 ◽  
Author(s):  
Kenichiro Mori

Mechanical AC servo presses having high flexibility for control of motion have been recently developed. In these presses driven by servo motors, the slide motion is accurately controlled by real-time feedback of ram position measured with sensors like the conventional machine tools, and thus complicated motion is attainable. The application of servo presses to sheet metal forming processes is reviewed in the present paper. The springback in bending was reduced by bottoming and re-striking. In deep drawing, the forming limit of high strength steel sheets was improved by detaching tools from the sheet, and the wrinkling was prevented by applying a stepwise motion. A hot stamping process using rapid resistance heating and a servo press was developed to produce ultra-high strength steel parts.


Procedia CIRP ◽  
2014 ◽  
Vol 18 ◽  
pp. 203-208 ◽  
Author(s):  
J. Enz ◽  
S. Riekehr ◽  
V. Ventzke ◽  
N. Sotirov ◽  
N. Kashaev

2021 ◽  
Author(s):  
Zhihui Gong ◽  
Mandeep Singh ◽  
Bohao Fang ◽  
Dongbin Wei

Abstract Springback compensation is critical in sheet metal forming. Advanced techniques have been adopted in the design stage of various sheet metal forming processes, e.g. stamping, some of which are for complex shaped products. However, the currently available numerical approaches are not always sufficiently accurate and reliable. To improve the accuracy of springback compensation, an enhanced hybrid springback compensation method named Springback Path – Displacement Adjustment (SP-DA) method has been developed in this study based on the well-known conventional displacement adjustment (DA) method. Its effectiveness is demonstrated using FEM analysis of low, medium and high strength steels adopted in automobile industry, in which a symmetrical model owning geometry complexity similar to an auto body panel was established. The results show this new enhanced SP-DA method is able to significantly improve the accuracy of springback compensation comparing to conventional displacement adjustment technique.


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