Evaluation of Cutting Tool Vibration and Surface Roughness in Hard Turning of AISI 52100 Steel: An Experimental and ANN Approach

2019 ◽  
Vol 8 (3) ◽  
pp. 455-462 ◽  
Author(s):  
Nitin Ambhore ◽  
Dinesh Kamble ◽  
Satish Chinchanikar
Keyword(s):  
Surface Roughness ◽  
Hard Turning ◽  
Cutting Tool ◽  
Tool Vibration ◽  
Aisi 52100 ◽  
Aisi 52100 Steel

A Regression Model for Force and Surface Roughness Estimation during Hard Turning

2011 ◽  
Vol 299-300 ◽  
pp. 1167-1170 ◽  
Author(s):  
Gaurav Bartarya ◽  
S.K. Choudhury
Keyword(s):  
Surface Roughness ◽  
Hard Turning ◽  
Goodness Of Fit ◽  
Cutting Parameters ◽  
Anova Analysis ◽  
Aisi 52100 ◽  
Aisi 52100 Steel ◽  
Factorial Design Of Experiments ◽  
Full Factorial ◽  
Surface Roughness Estimation

Forces in Hard turning can be used to evaluate the performance of the process. Cutting parameters have their own influence on the cutting forces on the tool. The present work is an attempt to develop a force prediction model based on full factorial design of experiments for machining EN31 steel (equivalent to AISI 52100 steel) using uncoated CBN tool. The force and surface roughness regression models were developed using the data from various set of experiments with in the range of parameters selected. The predictions from the models were compared with the measured force and surface roughness values. The ANOVA analysis was undertaken to test the goodness of fit of data.

scholarly journals Surface Integrity of AISI 52100 Steel during Hard Turning in Different Near-Dry Environments

2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Ajay Chavan ◽  
Vikas Sargade
Keyword(s):  
Surface Roughness ◽  
Surface Integrity ◽  
Hard Turning ◽  
Vortex Tube ◽  
White Layer ◽  
Bearing Steel ◽  
Hybrid Nanofluid ◽  
Aisi 52100 ◽  
Aisi 52100 Steel ◽  
Cooling And Lubrication

AISI 52100 hardened bearing steel is popular in many industrial applications due to its excellent wear resistance and high strength. Therefore, a high level of surface integrity of the same is the utmost important requirement to enhance fatigue life. Machining of hardened AISI 52100 steel is difficult because severe plastic deformation and generation of high temperature alter the surface metallurgy of the machined component and hamper the tool life. The present investigation includes a comparative analysis of surface integrity of AISI 52100 bearing steel during hard turning under different near-dry environments, namely, dry, Minimum Quantity Cooling and Lubrication (MQCL), Compressed Chilled Air by Vortex Tube (CCAVT), and Hybrid Nanofluid Minimum Quantity Cooling and Lubrication (Hybrid NF-MQCL). Soyabean (a vegetable) oil is used as cutting fluid in MQCL and base fluid in Hybrid NF-MQCL environments. To prepare hybrid nanofluid, two different nanoparticles Al2O3 and MWCNT, are used. The chilled air is generated through a vortex tube. The surface integrity of AISI 52100 steel was studied in terms of microhardness, the thickness of the white layer, surface roughness (Ra), and residual stresses. Higher cutting speed and feed show positive and negative correlation on surface integrity of AISI 52100 steel, respectively. Hybrid nanofluid MQCL exhibits the lowest surface roughness (0.34 μm), microhardness (625 Hv0.1), compressive residual stresses (−168 MPa), and thin white layer (0.9 μm) in contrast, and dry machining shows higher surface roughness, microhardness, tensile residual stress, and thick white layer. In comparison, MQCL and CCAVT are found to be intermediate. It is found that hybrid nanofluid MQCL enhances the overall performance of the machined surface as compared to other near-dry techniques.

Performance investigation of surface roughness in hard turning of AISI 52100 steel - RSM approach

2019 ◽  
Vol 18 ◽  
pp. 261-269 ◽  
Author(s):  
Venkat Pradeep Allu ◽  
D. Linga Raju ◽  
S. Ramakrishna
Keyword(s):  
Surface Roughness ◽  
Hard Turning ◽  
Aisi 52100 ◽  
Aisi 52100 Steel
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