Prediction of Surface Roughness and Optimisation of Cutting Parameters in Hard Turning of AISI 52100 Steel Based on Response Surface Methodology

2020 ◽  
pp. 157-165
Author(s):  
Sandip Mane ◽  
Sanjay Kumar
Keyword(s):  
Surface Roughness ◽  
Response Surface Methodology ◽  
Response Surface ◽  
Hard Turning ◽  
Cutting Parameters ◽  
Aisi 52100 ◽  
Aisi 52100 Steel

A Regression Model for Force and Surface Roughness Estimation during Hard Turning

2011 ◽  
Vol 299-300 ◽  
pp. 1167-1170 ◽  
Author(s):  
Gaurav Bartarya ◽  
S.K. Choudhury
Keyword(s):  
Surface Roughness ◽  
Hard Turning ◽  
Goodness Of Fit ◽  
Cutting Parameters ◽  
Anova Analysis ◽  
Aisi 52100 ◽  
Aisi 52100 Steel ◽  
Factorial Design Of Experiments ◽  
Full Factorial ◽  
Surface Roughness Estimation

Forces in Hard turning can be used to evaluate the performance of the process. Cutting parameters have their own influence on the cutting forces on the tool. The present work is an attempt to develop a force prediction model based on full factorial design of experiments for machining EN31 steel (equivalent to AISI 52100 steel) using uncoated CBN tool. The force and surface roughness regression models were developed using the data from various set of experiments with in the range of parameters selected. The predictions from the models were compared with the measured force and surface roughness values. The ANOVA analysis was undertaken to test the goodness of fit of data.

Modelling and Analysis of Relationship between Cutting Parameters Surface Roughness and Cutting Forces Using Response Surface Methodology when Hard Turning with Coated Ceramic Inserts

2016 ◽  
Vol 686 ◽  
pp. 19-26 ◽  
Author(s):  
Ildikó Maňková ◽  
Marek Vrabeľ ◽  
Jozef Beňo ◽  
Mária Franková
Keyword(s):  
Surface Roughness ◽  
Response Surface Methodology ◽  
Cutting Force ◽  
Response Surface ◽  
Hard Turning ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Oxide Ceramic ◽  
Cutting Force Components ◽  
Force Components

Experimental research and modeling in the field of turning hardened bearing steel with hardness of 62 HRC using TiN coated mixed oxide ceramic inserts is presented. The main objective of the article is investigation the relationship between cutting parameters (cutting speed and feed rate) and output machining variables (surface roughness and cutting force components) through the response surface methodology (RSM). The mathematical model of the effect of process parameters on the cutting force components and surface roughness is presented. Moreover, the influence of TiN coating on above mentioned variables was monitored. The design of experiment according to Taguchi L9 orthogonal matrix (32) was applied for trials. Pearson´s correlation matrix was used to examine the dependence between the factors (f, vc) and the machining variables (surface roughness and cutting force components). The results show how much surface roughness and cutting force components is influenced by cutting speed and feed in hard turning with coated ceramics.

Investigation of Surface Roughness during Turning Process Based on Response Surface Methodology

2010 ◽  
Vol 135 ◽  
pp. 243-248 ◽  
Author(s):  
Shu Han ◽  
Qing Long An ◽  
Ming Chen ◽  
Gang Liu ◽  
Yun Shan Zhang
Keyword(s):  
Surface Roughness ◽  
Response Surface Methodology ◽  
Response Surface ◽  
Cutting Parameters ◽  
Cutting Condition ◽  
Dry Cutting ◽  
Machining Time ◽  
The Mathematical Model ◽  
Carbide Insert ◽  
Alloy Cast

The purpose of this study was to analyze the effects of cutting parameters on the surface roughness (Ra) when turning of alloy cast iron using uncoated carbide insert under dry cutting condition. The mathematical model for the surface roughness was developed by response surface methodology (RSM).Response surface contours were constructed and used for determining the optimum cutting conditions to reduce machining time without increasing the surface roughness.

Effects of coating material and cutting parameters on the surface roughness and cutting forces in dry turning of AISI 52100 steel

2017 ◽  
Vol 61 (4) ◽  
pp. 519-526 ◽  
Author(s):  
Ouahid Keblouti ◽  
Lakhdar Boulanouar ◽  
Mohamed Walid Azizi ◽  
Mohamed Athmane Yallese
Keyword(s):  
Surface Roughness ◽  
Cutting Forces ◽  
Cutting Parameters ◽  
Coating Material ◽  
Dry Turning ◽  
Aisi 52100 ◽  
Aisi 52100 Steel
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