A model to estimate service levels when a portion of the master production schedule is frozen

1994 ◽  
Vol 21 (5) ◽  
pp. 477-486 ◽  
Author(s):  
V. Sridharan ◽  
R.Lawrence LaForge
Computers ◽  
2021 ◽  
Vol 10 (12) ◽  
pp. 156
Author(s):  
Julio C. Serrano-Ruiz ◽  
Josefa Mula ◽  
Raúl Poler

Risks arising from the effect of disruptions and unsustainable practices constantly push the supply chain to uncompetitive positions. A smart production planning and control process must successfully address both risks by reducing them, thereby strengthening supply chain (SC) resilience and its ability to survive in the long term. On the one hand, the antidisruptive potential and the inherent sustainability implications of the zero-defect manufacturing (ZDM) management model should be highlighted. On the other hand, the digitization and virtualization of processes by Industry 4.0 (I4.0) digital technologies, namely digital twin (DT) technology, enable new simulation and optimization methods, especially in combination with machine learning (ML) procedures. This paper reviews the state of the art and proposes a ZDM strategy-based conceptual framework that models, optimizes and simulates the master production schedule (MPS) problem to maximize service levels in SCs. This conceptual framework will serve as a starting point for developing new MPS optimization models and algorithms in supply chain 4.0 (SC4.0) environments.


Author(s):  
Shireen S. Sadiq ◽  
Adnan Mohsin Abdulazeez ◽  
Habibollah Haron

<span>A master production schedule (MPS) need find a good, perhaps optimal, plan for maximize service levels while minimizing inventory and resource usage. However, these are conflicting objectives and a tradeoff to reach acceptable values must be made. Therefore, several techniques have been proposed to perform optimization on production planning problems based on, for instance, linear and non-linear programming, dynamic-lot sizing and meta-heuristics. In particular, several meta- heuristics have been successfully used to solve MPS problems such as genetic algorithms (GA) and simulated annealing (SA). This paper proposes a memetic algorithm to solve multi-objective master production schedule (MOMPS). The proposed memetic algorithm combines the evolutionary operations of MA (such as mutation and Crossover) with local search operators (swap operator and inverse movement operator) to improve the solutions of MA and increase the diversity of the population). This algorithm has proved its efficiency in solving MOMPS problems compared with the genetic algorithm and simulated annealing. The results clearly showed the ability of the algorithm to evaluate properly how much, when and where extra capacities (overtime) are permitted so that the inventory can be lowered without influencing the level of service. </span>


2015 ◽  
Vol 1 (3) ◽  
pp. 390
Author(s):  
Jalal Abdulkareem Sultan ◽  
Omar Ramzi Jasim ◽  
Sarmad Abdulkhaleq Salih

Production Planning or Master Production Schedule (MPS) is a key interface between marketing and manufacturing, since it links customer service directly to efficient use of production resources. Mismanagement of the MPS is considered as one of fundamental problem in operation and it can potentially lead to poor customer satisfaction.  In this paper, an improved Genetic Algorithm (IGA) is used to solving fuzzy multi-objective master production schedule (FMOMPS). The main idea is to integrate GA with local search operator. The FMOMPS was applied in the Cotton and medical gauzes plant in Mosul city. The application involves determine the gross requirements by demand forecasting using artificial neural networks. The IGA proved its efficiency in solving MPS problems compared with the genetic algorithm for fuzzy and non-fuzzy model, as the results clearly showed the ability of IGA to determine intelligently how much, when, and where the additional capacities (overtimes) are required such that the inventory can be reduced without affecting customer service level.


2020 ◽  
Vol 5 (1) ◽  
pp. 1-12
Author(s):  
Rudi Abdika Saputra ◽  
Inna Kholidasari ◽  
Susanti Sundari ◽  
Lestari Setiawati

This study discusses the application of the material requirements planning (MRP) method in the planning of raw materials in a furniture company. The purpose of this research is to know the planning of raw materials for furniture products in UD. AA, determine the most suitable inventory model to be applied to material inventory planning and analyze the role of the MRP system in raw material procurement planning. The forecasting method used is the quantitative method of time series analysis, determining the master production schedule, calculating lot sizing (LFL, EOQ, POQ methods). From determining the Master Production Schedule, it is found that the cabinet production plan for the next three months is 4 units per period or week, and based on the calculation of Material Requirement Planning (MRP) it can be seen what components are needed for the manufacture of cabinets, how many and when each component is required. Therefore it is obtained that the total raw material requirement for wood for the next three months is 11.34 m³.


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