Corrosion behavior and failure mechanism of electromagnetic pulse welded joints between galvanized steel and aluminum alloy sheets

2021 ◽  
Vol 64 ◽  
pp. 937-947
Author(s):  
Shaoluo Wang ◽  
Kang Luo ◽  
Tao Sun ◽  
Guangyao Li ◽  
Junjia Cui
2018 ◽  
Vol 5 (9) ◽  
pp. 096524
Author(s):  
Peng Li ◽  
Yaqiang Wang ◽  
Shuai Wang ◽  
Jiang Yang ◽  
Honggang Dong ◽  
...  

2021 ◽  
Vol 11 (11) ◽  
pp. 5105
Author(s):  
Chan-Seung Ro ◽  
Kyoung-Hak Kim ◽  
Hee-Seon Bang ◽  
Hye-Seul Yoon

In response to global environment and fuel efficiency regulations aiming to reduce CO2 emissions, multi-material structures that use lightweight materials are currently being developed to realize the weight reduction of vehicles in automotive manufacturing. The dissimilar welding of aluminum alloy to steel has great importance, but it is still challenging due to their widely varying thermo-physical properties and the formation of intermetallic compounds. This study aimed to investigate the effect of process parameters on the wettability, mechanical properties, and microstructure in AC Pulse MIG welded joints of AA6061-T6 and galvanized steel sheets. A parametric study on torch aiming position and welding current with EN ratio variation was performed to optimize the process parameters. The result showed that the amount of metal deposition increased with EN ratio. When the EN ratio was higher, the wire feeding speed increased and the heat input process lowered. Moreover, the wetting length increased, ranging from 6.6 to 8.4 mm, and the wetting angle increased from 31.2 to 67.6°, respectively. As a result of the tensile shear test, the maximum tensile shear load of dissimilar welded joints produced at 70 A with a 20% EN ratio was approximately 8.8 kN. From the result of scanning electron microscopy with energy-dispersive spectrometry, FeAl3 IMC was observed at the joint interface, and the IMC layer thickness decreased with EN ratio at 70 A.


2015 ◽  
Vol 647 ◽  
pp. 7-14 ◽  
Author(s):  
J.T. Wang ◽  
Y.K. Zhang ◽  
J.F. Chen ◽  
J.Y. Zhou ◽  
M.Z. Ge ◽  
...  

2015 ◽  
Vol 22 (6) ◽  
pp. 627-638 ◽  
Author(s):  
Hai-long Qin ◽  
Hua Zhang ◽  
Da-tong Sun ◽  
Qian-yu Zhuang

2015 ◽  
Vol 30 (6) ◽  
pp. 627
Author(s):  
YE Zuo-Yan ◽  
LIU Dao-Xin ◽  
LI Chong-Yang ◽  
ZHANG Xiao-Hua ◽  
ZANG Xiao-Ming ◽  
...  

2016 ◽  
Vol 58 (11-12) ◽  
pp. 932-938 ◽  
Author(s):  
Kollapuri Thamilarasan ◽  
Sadayan Rajendraboopathy ◽  
Gankidi Madhusudhan Reddy ◽  
Tadivaka Srinivasa Rao ◽  
Sajja Rama ◽  
...  

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