Automatic generation of 2D micromechanical finite element model of silicon–carbide/aluminum metal matrix composites: Effects of the boundary conditions

Aluminum metal matrix composites with various reinforcements had pronounced prospective of meeting the criteria of recent engineering applications like aerospace, automobile, breakpads, sports, this is due to their enhancement of some mechanical properties by some addition of matrix in to decide material. The present study focuses on the fabrication of 6351 aluminum MMC hybrid composites reinforced with silicon carbide and graphite powder, followed by a wear test for characterization of the material. Although several methods are available for the fabrication of Al-Sic MMC, we have employed stir casting technique due to its simplicity and economical. In this work aluminum metal matrix composites reinforced with different weight fractions of 2%, 4%, 6% and 8% graphite and silicon carbide in equal proportion characteristics were compared with Al6351 alloy. It is found that the wear properties have been improved with increase in weight fraction of the reinforcements of silicon carbide and graphite in aluminum matrix

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A Review on the Finite Element Modeling of the Particle Reinforced Metal Matrix Composites in Cutting Process

Recent Patents on Engineering ◽

10.2174/1872212113666191001223709 ◽

2020 ◽

Vol 14 (1) ◽

pp. 39-55

Author(s):

Xiaole Qi ◽

Guohe Li ◽

Qi Zhang ◽

Fei Sun

Keyword(s):

Finite Element Method ◽

Finite Element ◽

Finite Element Model ◽

Finite Element Simulation ◽

Metal Matrix Composites ◽

Metal Matrix ◽

Element Model ◽

Matrix Composites ◽

Element Simulation ◽

Element Method

Background:: Particle Reinforced Metal Matrix Composites (PRMMCs) are widely used because of the higher specific strength, better dimensional stability, lower thermal expansion coefficient, better wear and corrosion resistance. However, the existence of reinforcing particles makes it hard to machine. The main manifestations are as follows: severe tool wear, easy generation of debris tumors in processing, and many defects on the machined surface, etc. These seriously limit its wider application. The Finite Element Method (FEM) has been widely applied in the research of PRMMCs machining according to recent patents, which can improve the efficiency and reduce the cost of research. Therefore, it is necessary to carry out a deep research for the processing technology of PRMMCs. Methods:: In this paper, the latest research progress of finite element simulation of cutting PRMMCs was summarized. The key technologies of finite element simulation, including constitutive model, geometric model, friction model between chip and tool, fracture criterion and mesh generation, are comprehensively analyzed and summarized. The application in the specific processing methods was discussed, such as turning, milling, grinding, ultrasonic vibration grinding and drilling. The existing problems and development direction of the simulation of PRMMCs cutting are also given. Besides, a lot of patents on finite element simulation for PRMMCs machining were studied. Results:: Finite element model for the actual composition determines the accuracy of finite element simulation. Through the secondary development of finite element software, a more realistic finite element model of Particle reinforced metal matrix composites can be established. Conclusion:: Finite Element Method (FEM) provides a new approach for the study of mechanism of Particle reinforced metal matrix composites machining. Quantitative analysis and prediction of micro- details in cutting can be realized.

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