A Review on the Finite Element Modeling of the Particle Reinforced Metal Matrix Composites in Cutting Process

Background:: Particle Reinforced Metal Matrix Composites (PRMMCs) are widely used because of the higher specific strength, better dimensional stability, lower thermal expansion coefficient, better wear and corrosion resistance. However, the existence of reinforcing particles makes it hard to machine. The main manifestations are as follows: severe tool wear, easy generation of debris tumors in processing, and many defects on the machined surface, etc. These seriously limit its wider application. The Finite Element Method (FEM) has been widely applied in the research of PRMMCs machining according to recent patents, which can improve the efficiency and reduce the cost of research. Therefore, it is necessary to carry out a deep research for the processing technology of PRMMCs. Methods:: In this paper, the latest research progress of finite element simulation of cutting PRMMCs was summarized. The key technologies of finite element simulation, including constitutive model, geometric model, friction model between chip and tool, fracture criterion and mesh generation, are comprehensively analyzed and summarized. The application in the specific processing methods was discussed, such as turning, milling, grinding, ultrasonic vibration grinding and drilling. The existing problems and development direction of the simulation of PRMMCs cutting are also given. Besides, a lot of patents on finite element simulation for PRMMCs machining were studied. Results:: Finite element model for the actual composition determines the accuracy of finite element simulation. Through the secondary development of finite element software, a more realistic finite element model of Particle reinforced metal matrix composites can be established. Conclusion:: Finite Element Method (FEM) provides a new approach for the study of mechanism of Particle reinforced metal matrix composites machining. Quantitative analysis and prediction of micro- details in cutting can be realized.