scholarly journals Effective residual stress prediction validated with neutron diffraction method for metal large-scale additive manufacturing

2021 ◽  
Vol 205 ◽  
pp. 109751
Author(s):  
Andrzej Nycz ◽  
Yousub Lee ◽  
Mark Noakes ◽  
Deo Ankit ◽  
Christopher Masuo ◽  
...  
2006 ◽  
Vol 524-525 ◽  
pp. 697-702 ◽  
Author(s):  
Shinobu Okido ◽  
Hiroshi Suzuki ◽  
K. Saito

Residual stress generated in Type-316 austenitic stainless steel butt-weld jointed by Inconel-182 was measured using a neutron diffraction method and compared with values calculated using FEM analysis. The measured values of Type-316 austenitic stainless steel as base material agreed well with the calculated ones. The diffraction had high intensity and a sharp profile in the base metal. However, it was difficult to measure the residual stress at the weld metal due to very weak diffraction intensities. This phenomenon was caused by the texture in the weld material generated during the weld procedure. As a result, this texture induced an inaccurate evaluation of the residual stress. Procedures for residual stress evaluation to solve this textured material problem are discussed in this paper. As a method for stress evaluation, the measured strains obtained from a different diffraction plane with strong intensity were modified with the ratio of the individual elastic constant. The values of residual stress obtained using this method were almost the same as those of the standard method using Hooke’s law. Also, these residual stress values agreed roughly with those from the FEM analysis. This evaluation method is effective for measured samples with a strong texture like Ni-based weld metal.


2020 ◽  
Vol 46 (10) ◽  
pp. 15889-15896 ◽  
Author(s):  
Liang Cheng ◽  
Rui Gao ◽  
Biaojie Yan ◽  
Changsheng Zhang ◽  
Ruiwen Li ◽  
...  

2005 ◽  
Vol 54 (3) ◽  
pp. 333-338 ◽  
Author(s):  
Shinobu OKIDO ◽  
Makoto HAYASHI ◽  
Yoshiaki AKINIWA ◽  
Keisuke TANAKA ◽  
Nobuaki MINAKAWA ◽  
...  

2005 ◽  
Vol 490-491 ◽  
pp. 19-27
Author(s):  
Makoto Hayashi ◽  
Shinobu Okido

In the X-ray diffraction method, the diffraction intensity, the half-value width, the residual stress and the amount of residual austenitic phase can be measured. By using these parameters, the quality, the mechanical properties and the fatigue strength of materials, the remaining life of fatigue and creep can be evaluated. While the X-ray study has been widely performed for the various kinds of industrial fields in the laboratory, the applications to the actual structure and components have not so many. However, the small size X-ray residual stress analyzer, the position sensitive detector and the micro area diffraction apparatus have been developed for these twenty years. Thus the X-ray diffraction methods have been variously applied to the industrial fields. The X-ray diffraction methods were used to be applied for the large scale structures and machine parts, but recently applied to the semi-conductor fields. On the other hand, the neutron diffraction method has been introduced to measure the residual stresses in the internals of components because of its deep penetration depth. Based on the experiences of X-ray diffraction method, the various kinds of techniques have been proposed. In this paper, the applications of X-ray and neutron diffraction method to the reliability evaluations of structural components and the electronic devices are described.


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