Thermal design and analysis of a shell and tube heat exchanger integrating a geothermal based organic Rankine cycle and parabolic trough solar collectors

2017 ◽  
Vol 109 ◽  
pp. 372-391 ◽  
Author(s):  
Anil Erdogan ◽  
Can Ozgur Colpan ◽  
Duygu Melek Cakici
2018 ◽  
Vol 22 (Suppl. 3) ◽  
pp. 855-866
Author(s):  
Anil Erdogan ◽  
Ozgur Colpan

In this study, thermal models for subcritical and supercritical geothermal powered organic Rankine cycles are developed to compare the performance of these cycle configurations. Both of these models consist of a detailed model for the shell and tube heat exchanger integrating the geothermal and organic Rankine cycles sides and basic thermodynamic models for the rest of the components of the cycle. In the modeling of the heat exchanger, this component was divided into sever?al zones and the outlet conditions of each zone were found applying logarithmic mean temperature difference method. Different Nusselt correlations according to the relevant phase (single, two-phase, and supercritical) were also included in this model. Using the system-level model, the effect of the source temperature on the performances of the heat exchanger and the organic Rankine cycle was assessed. These performance parameters are heat transfer surface area and pressure drop of tube side fluid for the heat exchanger, and electrical and exergetic efficiencies of the integrated organic Rankine cycles system. It was found that 44.12% more net power is generated when the supercritical organic Rankine cycle is used compared to subcritical organic Rankine cycle.


2015 ◽  
Vol 77 (27) ◽  
Author(s):  
Omid Rowshanaie ◽  
Saari Mustapha ◽  
Kamarul Arifin Ahmad ◽  
Hooman Rowshanaie

A simulation model of Organic Rankine Cycle (ORC) was developed with HYSYS software driven by R245fa, with NOVEC7000 and R141b as working fluids and Fluegas of boilers as a heat source of shell and tube Heat Exchanger to generate large scale electricity. The initial working condition was in subcooled liquid and steady state condition. R141b was found to generate the highest electricity power increment in specific mass flow rates and inlet pressures of Expander because of approaching its critical temperature to inlet Fluegas temperature. Howeever, in terms of economic considerations and cost of shell and tube Heat Exchanger that related to total heat transfer capacity, NOVEC7000 is the optimum selection. Furthermore, R245fa has the highest total effiiciency of ORC compared with other working fluids in this study.


Author(s):  
Fadi A. Ghaith ◽  
Ahmed S. Izhar

This paper aims to enhance the thermal performance of an industrial shell-and-tube heat exchanger utilized for the purpose of cooling raw natural gas by means of mixture of Sales gas. The main objective of this work is to provide an optimum and reliable thermal design of a single-shelled finned tubes heat exchanger to replace the existing two- shell and tube heat exchanger due to the space limitations in the plant. A comprehensive thermal model was developed using the effectiveness-NTU method. The shell-side and tube-side overall heat transfer coefficient were determined using Bell-Delaware method and Dittus-Boelter correlation, respectively. The obtained results showed that the required area to provide a thermal duty of 1.4 MW is about 1132 m2 with tube-side and shell-side heat transfer coefficients of 950 W/m2K and 495 W/m2K, respectively. In order to verify the obtained results generated from the mathematical model, a numerical study was carried out using HTRI software which showed a good match in terms of the heat transfer area and the tube-side heat transfer coefficient.


Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2737
Author(s):  
Francesca Ceglia ◽  
Adriano Macaluso ◽  
Elisa Marrasso ◽  
Maurizio Sasso ◽  
Laura Vanoli

Improvements in using geothermal sources can be attained through the installation of power plants taking advantage of low and medium enthalpy available in poorly exploited geothermal sites. Geothermal fluids at medium and low temperature could be considered to feed binary cycle power plants using organic fluids for electricity “production” or in cogeneration configuration. The improvement in the use of geothermal aquifers at low-medium enthalpy in small deep sites favours the reduction of drilling well costs, and in addition, it allows the exploitation of local resources in the energy districts. The heat exchanger evaporator enables the thermal heat exchange between the working fluid (which is commonly an organic fluid for an Organic Rankine Cycle) and the geothermal fluid (supplied by the aquifer). Thus, it has to be realised taking into account the thermodynamic proprieties and chemical composition of the geothermal field. The geothermal fluid is typically very aggressive, and it leads to the corrosion of steel traditionally used in the heat exchangers. This paper analyses the possibility of using plastic material in the constructions of the evaporator installed in an Organic Rankine Cycle plant in order to overcome the problems of corrosion and the increase of heat exchanger thermal resistance due to the fouling effect. A comparison among heat exchangers made of commonly used materials, such as carbon, steel, and titanium, with alternative polymeric materials has been carried out. This analysis has been built in a mathematical approach using the correlation referred to in the literature about heat transfer in single-phase and two-phase fluids in a tube and/or in the shell side. The outcomes provide the heat transfer area for the shell and tube heat exchanger with a fixed thermal power size. The results have demonstrated that the plastic evaporator shows an increase of 47.0% of the heat transfer area but an economic installation cost saving of 48.0% over the titanium evaporator.


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