Online gear hobbing error estimation based on shaft vibration signal analysis

2022 ◽  
Vol 167 ◽  
pp. 108559
Author(s):  
Jiang Han ◽  
Hong Jiang ◽  
Xiaoqing Tian ◽  
Ruofeng Chen ◽  
Lian Xia
Author(s):  
Ma Hao ◽  
Yao Chuang ◽  
Duan Minghui ◽  
Wei Jufang ◽  
Zhang Xin ◽  
...  

Author(s):  
Ruqiang Yan ◽  
Robert X. Gao ◽  
Kang B. Lee ◽  
Steven E. Fick

This paper presents a noise reduction technique for vibration signal analysis in rolling bearings, based on local geometric projection (LGP). LGP is a non-linear filtering technique that reconstructs one dimensional time series in a high-dimensional phase space using time-delayed coordinates, based on the Takens embedding theorem. From the neighborhood of each point in the phase space, where a neighbor is defined as a local subspace of the whole phase space, the best subspace to which the point will be orthogonally projected is identified. Since the signal subspace is formed by the most significant eigen-directions of the neighborhood, while the less significant ones define the noise subspace, the noise can be reduced by converting the points onto the subspace spanned by those significant eigen-directions back to a new, one-dimensional time series. Improvement on signal-to-noise ratio enabled by LGP is first evaluated using a chaotic system and an analytically formulated synthetic signal. Then analysis of bearing vibration signals is carried out as a case study. The LGP-based technique is shown to be effective in reducing noise and enhancing extraction of weak, defect-related features, as manifested by the multifractal spectrum from the signal.


2018 ◽  
Vol 211 ◽  
pp. 06006 ◽  
Author(s):  
Anthimos Georgiadis ◽  
Xiaoyun Gong ◽  
Nicolas Meier

Vibration signal analysis is a common tool to detect bearing condition. Effective methods of vibration signal analysis should extract useful information for bearing condition monitoring and fault diagnosis. Spectral kurtosis (SK) represents one valuable tool for these purposes. The aim of this paper is to study the relationship between bearing clearance and bearing vibration frequencies based on SK method. It also reveals the effect of the bearing clearance on the bearing vibration characteristic frequencies This enables adjustment of bearing clearance in situ, which could significantly affect the performance of the bearings. Furthermore, the application of the proposed method using SK on the measured data offers useful information for predicting bearing clearance change. Bearing vibration data recorded at various clearance settings on a floating and a fixed bearing mounted on a shaft are the basis of this study


2014 ◽  
Vol 598 ◽  
pp. 3-7
Author(s):  
Othman Inayatullah ◽  
Faizal Hamid ◽  
Hew Wei Hon ◽  
Nordin Jamaludin ◽  
Shahrum Abdullah

The purpose of this paper is to assess the material characteristic by using vibration signal analysis during drilling process. Generally, material with high mechanical properties exhibits low damping capacity and vice versa. The main objective of this paper is to develop a relationship between the signal parameters and the strengths of materials. Aluminum alloy 1100, stainless steel 304, and mild steel were selected as the specimens to be drilled using CNC machine. The vibration signal was captured using a transducer and recorded using a DAQ system. The signal parameters such as maximum amplitude, vibration energy, and the RMS value were extracted using MATLAB software. From the results obtained, the graphs of signal parameters versus strength of each specimen are plotted to show their relationship. It was found that the signal parameters increased exponentially as the strengths of materials increased. Besides that, the vibration signal of the specimens are analysed and compared based on their mechanical characteristics.


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