An Improved BP Algorithm and Its Application in Classification of Surface Defects of Steel Plate

The back propagation neural network (BPNN) algorithm can be used as a supervised classification in the processing of remote sensing image classification. But its defects are obvious: falling into the local minimum value easily, slow convergence speed, and being difficult to determine intermediate hidden layer nodes. Genetic algorithm (GA) has the advantages of global optimization and being not easy to fall into local minimum value, but it has the disadvantage of poor local searching capability. This paper uses GA to generate the initial structure of BPNN. Then, the stable, efficient, and fast BP classification network is gotten through making fine adjustments on the improved BP algorithm. Finally, we use the hybrid algorithm to execute classification on remote sensing image and compare it with the improved BP algorithm and traditional maximum likelihood classification (MLC) algorithm. Results of experiments show that the hybrid algorithm outperforms improved BP algorithm and MLC algorithm.

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Steel Surface Defect Detection Using an Ensemble of Deep Residual Neural Networks

Journal of Computing and Information Science in Engineering ◽

10.1115/1.4051435 ◽

2021 ◽

pp. 1-8

Author(s):

Ihor Konovalenko ◽

Pavlo Maruschak ◽

Vitaly Brevus

Keyword(s):

Neural Networks ◽

Steel Surface ◽

Production Efficiency ◽

Surface Defects ◽

Model Parameters ◽

Feature Maps ◽

Defect Diagnostics ◽

Neuron Activation ◽

Surface Defect Detection

Abstract Steel defect diagnostics is important for industry task as it is tied to the product quality and production efficiency. The aim of this paper is evaluating the application of residual neural networks for recognition of industrial steel defects of three classes. Developed and investigated models based on deep residual neural networks for the recognition and classification of surface defects of rolled steel. Investigated the influence of various loss functions, optimizers and hyperparameters on the obtained result and selected optimal model parameters. Based on an ensemble of two deep residual neural networks ResNet50 and ResNet152, a classifier was constructed to detect defects of three classes on flat metal surfaces. The proposed technique allows classifying images with high accuracy. The average binary accuracy of classifying the test data is 96.7% for all images (including defect-free ones). The fields of neuron activation in the convolutional layers of the model were investigated. Feature maps formed in the process were found to reflect the position, size and shape of the objects of interest very well. The proposed ensemble model has proven to be robust and able to accurately recognize steel surface defects. Erroneous recognition cases of the classifier application are investigated. It was shown that errors most often occur in ambiguous situations, where surface artifacts of different types are similar.

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