Dynamic Soft Reduction for Continuously Cast Rail Bloom

2007 ◽  
Vol 14 (5) ◽  
pp. 13-17 ◽  
Author(s):  
Yong Chen ◽  
Gui-jun Li ◽  
Su-bo Yang ◽  
Miao-yong Zhu
2021 ◽  
Vol 316 ◽  
pp. 468-472
Author(s):  
A.M. Stolyarov ◽  
Ye.A. Buneyeva ◽  
M.V. Potapova

The paper compares the internal structure of two continuously cast slabs with a section of 300 × 2600 mm from a tube steel of the strength class K60, one of which is molded with a soft reduction, and the other is without external influence. A comparative analysis of the structure of two templates showed that the location of areas with an increased metal pickle ness in the axial part of the templates varies. On the template from a slab cast without reduction, this section is below the geometric center of the work-piece in thickness, at a distance of 49.2% from the underside, that is, the "lower" asymmetry of the slab structure is observed. On the template from the slab cast off with soft reduction, the area with an increased pickle-ness is located above the middle of the work-piece: at a distance of 51.7% of the side of the large radius, an "upper" asymmetry of the slab structure is formed. Consequently, as a result of the external action on the cast work-piece, the location of the axial sponginess, relative to the geometric centre of the slab, is changed by moving from the lower to the upper half of the work-piece. The metal of the axial part of the reduced slab has a denser structure, the degree of development of axial looseness in the metallographic evaluation is reduced by an average of 0.5 points. The work shows the change in the content of chemical elements along the thickness of slabs. In the reduced metal, the maximum value of the degree of zonal inhomogeneity of the most impurities is higher than in the metal without external influence. This is explained by the fact that, as a result of reduction, the zone of location of the axial chemical heterogeneity in the slab becomes smaller in width.


2010 ◽  
Vol 17 (9) ◽  
pp. 31-35 ◽  
Author(s):  
Yong Chen ◽  
Cheng Ji ◽  
Miao-yong Zhu ◽  
Guo-rong Wu

1991 ◽  
Vol 31 (12) ◽  
pp. 1400-1407 ◽  
Author(s):  
Shigeaki Ogibayashi ◽  
Masayuki Kobayashi ◽  
Mamoru Yamada ◽  
Tatsuo Mukai

2010 ◽  
Vol 17 (6) ◽  
pp. 1-5 ◽  
Author(s):  
Yong Chen ◽  
Ming-fu Xiao ◽  
Guo-rong Wu

2012 ◽  
Vol 476-478 ◽  
pp. 139-143
Author(s):  
Hong Zhi Qian ◽  
Pi Jun Hu ◽  
Jia Quan Zhang

Solidus temperature is one of the important key parameters to describe the non-equilibrium solidification states. However, the study of the non-equilibrium solidus is not enough presently. In present work, the key Influence factors on solidus temperature have been discussed, and it can be calculated by a mathematical model for solute microsegregation during the solidification. The calculated solidus can be agree with the recommended values by some dynamic soft reduction model. It is shown clearly the thermal analysis with non-equilibrium solidus was consistent with the pin shooting experiments. And the effect of the non-equilibrium solidus temperature on solid fraction and the length of soft reduction zone at the solidifying front has been studied sufficiently. Dynamic soft reduction metallurgical effect with the non-equilibrium solidus has been agreed by carbon segregation index and Macroetched experiment.


1993 ◽  
Vol 173 (1-2) ◽  
pp. 299-304 ◽  
Author(s):  
P. Sivesson ◽  
C.-M. Raihle ◽  
J. Konttinen

1994 ◽  
Vol 80 (1) ◽  
pp. 42-47 ◽  
Author(s):  
Kohichi ISOBE ◽  
Hirobumi MAEDE ◽  
Kiyomi SYUKURI ◽  
Satoru SATOU ◽  
Takashi HORIE ◽  
...  

Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 9
Author(s):  
Liang Li ◽  
Zhonghua Zhang ◽  
Ming Luo ◽  
Bo Li ◽  
Peng Lan ◽  
...  

Based on the Ø195 mm round bloom continuous casting of oil pipe steel, a two dimensional thermal-mechanical coupled model has been developed to investigate the deformation behavior of round bloom during soft reduction (SR) in the reduction force mode. Good agreement was achieved in surface temperature, shell thickness and contact zone width from modeling and measurement. Under the same reduction force, the reduction amount of round bloom at the front unit is much larger than back unit. Moreover, due to its higher temperature and lower center solid fraction, the deformation penetration before solidification is much stronger than that after solidification. Considering the limitation of the round bloom ovality, the maximum allowable force in reduction unit is calculated. According to the simulation results, a multi-unit soft reduction plan was proposed and carried out on the Ø195 mm round bloom. After the reduction process of No.1 to No.3 withdrawal units, the shrinkage porosity in the center of the round bloom was almost vanished, while the number and size of spot segregation were significantly reduced. Moreover, the oil pipe produced by the round bloom with SR got a better resistance to sulfide stress corrosion (SSC). It indicates that SR is an effective technology for the round bloom to control the shrinkage porosity and spot segregation in the continuous casting.


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