Microstructural characterization of plasma-processed Ti-Al metal matrix composites

Author(s):  
M. G. Burke ◽  
M. N. Gungor ◽  
M. A. Burke

Intermetallic matrix composites are candidates for ultrahigh temperature service when light weight and high temperature strength and stiffness are required. Recent efforts to produce intermetallic matrix composites have focused on the titanium aluminide (TiAl) system with various ceramic reinforcements. In order to optimize the composition and processing of these composites it is necessary to evaluate the range of structures that can be produced in these materials and to identify the characteristics of the optimum structures. Normally, TiAl materials are difficult to process and, thus, examination of a suitable range of structures would not be feasible. However, plasma processing offers a novel method for producing composites from difficult to process component materials. By melting one or more of the component materials in a plasma and controlling deposition onto a cooled substrate, a range of structures can be produced and the method is highly suited to examining experimental composite systems. Moreover, because plasma processing involves rapid melting and very rapid cooling can be induced in the deposited composite, it is expected that processing method can avoid some of the problems, such as interfacial degradation, that are associated with the relatively long time, high temperature exposures that are induced by conventional processing methods.

2000 ◽  
Author(s):  
Ronald Gibala ◽  
Amit K. Ghosh ◽  
David J. Srolovitz ◽  
John W. Holmes ◽  
Noboru Kikuchi

1994 ◽  
Vol 350 ◽  
Author(s):  
François-charles dary ◽  
Shiela R. Woodard ◽  
Tresa M. Pollock

AbstractA new class of intermetallic matrix composites (IMC's) based on orthorhombic titanium aluminides offer attractive properties for high-temperature structural components at temperatures up to 760°C. Results from an ongoing study on the microstructural stability and mechanical properties of the orthorhombic-based alloy Ti-22Al–23Nb (at%), in both monolithic and composite forms, are discussed. Oxygen acquired during processing or as a result of high-temperature exposure in air or vacuum has a pronounced influence on the microstructure of the monolithic and composite materials. Two-phase lath microstructures of ordered beta (βo) + orthorhombic (O) phases produced by processing low oxygen material above the beta transus are morphologically stable at 760°C. Conversely, in higher-oxygen three-phase microstructures containing O+βo+ α2(Ti3Al), lath coarsening and additional precipitation of α2 in oxygen-enriched sheet surface regions is observed. At 760°C/69MPa the two-phase lath microstructure has a higher creep resistance and lower tensile strength compared to the three-phase α2- containing microstructures of the higher oxygen material.


1994 ◽  
Vol 350 ◽  
Author(s):  
Randall M. German ◽  
Ronald G. Iacocca

AbstractIntermetallic compounds are similar to ceramics because they are stoichiometric, with limited compositional ranges and brittle behavior. The limited ductility forces a reliance on powder techniques for shaping and consolidation. The high temperature character of intermetallics is beneficial to high temperature service, but this same attribute contributes to difficulty in processing. This paper reviews the several powder approaches to forming intermetallic structures. Examples are given on powders, consolidation options, and properties. Densification maps are introduced for estimation of consolidation cycles. Unfortunately, many of the composites exhibit little strengthening benefit from incorporation of reinforcing phases.


1994 ◽  
Vol 9 (4) ◽  
pp. 1028-1034 ◽  
Author(s):  
Takakazu Suzuki ◽  
Hiroyuki Umehara ◽  
Ryuichi Hayashi

The intermetallic matrix composites reinforced with heat-resistive fibers are expected to improve the ductility and the toughness of intermetallic compounds. Titanium aluminide, TiAl, shows a unique behavior that increases the mechanical strength with increasing temperature up to 1000 K. Vapor phase processings for manufacturing near-net-shaped composites or continuous fiber-reinforced composites will be hopeful methods. The synthesis of TiAl by a magnetron sputtering using a multiple target has been successfully established, and the microcomposites with SiC fibers have been prepared. The TiAl film was evaluated by Auger electron spectroscopy and the x-ray analysis and so on. The tensile strength properties of the SiC/TiAl microcomposites, of which the interface bonding was controlled with the powers of sputtering, were estimated. The results show that the strength properties of SiC/TiAl microcomposites are decreasing with increasing the power of the sputtering, and the irradiation-cured SiC fiber has better compatibility with TiAl than the oxidation-cured SiC fiber.


1990 ◽  
Vol 194 ◽  
Author(s):  
S. Mazdiyasni ◽  
D. B. Miracle

AbstractThe lack of low-temperature damage tolerance along with the desire to achieve lower densities and higher creep strengths over monolithic intermetallic materials, has sparked significant interest in the research community for the development of an intermetallic matrix composite suitable for high temperature structural applications. Eutectic systems are desirable as composites due to the inherent thermodynamic stability between matrix and reinforcement. It also allows the opportunity of controlling the microstructure by control of solidification conditions. This paper presents a qualitative examination of the toughness behavior of the Cr-Cr2Zr, Cr-Cr2Hf, Cr-Cr2Ta, Cr-Cr3Si, Ta-Cr2Ta, and Ta-Ta5Si eutectics. The evaluation is based on microcracking from microhardness indentations and fracture appearance. Relative oxidation resistance at 800°C and 1200°C is also presented.


Author(s):  
C. P. Doğan ◽  
D. E. Alman

Self-propagating, high-temperature synthesis (SHS) is one method of material production in which elemental constituents are ignited, initiating a self-sustaining, exothermic reaction that results in their transformation into intermetallic and ceramic compounds. In addition, several reactions can be initiated within a single body to form intermetallic-intermetallic, intermetallic-ceramic, or ceramic-ceramic composites in situ. The driving force for the reactions is the negative heats of mixing of the forming compounds, which results in the liberation of heat. The obvious advantages of SHS processing are that it presents an opportunity to produce near net-shape advanced materials and composites with a high level of purity in a relatively low-cost and energy efficient manner.At the U.S. Bureau of Mines, we are actively involved in the SHS processing of a wide range of singlephase intermetallic and intermetallic-matrix composites: TiAl, TiAl+TiB2, TiAl+TiC, TiAl+Ti5Si3, MoSi2+SiC. One key element of our study is a thorough understanding of the effect of processing variables, such as composition, temperature, pressure, time, powder morphology, etc., on the microstructure, and hence the properties, of these materials.


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