scholarly journals Prediction of the Rheological Properties of Invert Emulsion Mud Using an Artificial Neural Network

ACS Omega ◽  
2021 ◽  
Author(s):  
Abdelrahman Gouda ◽  
Samir Khaled ◽  
Sayed Gomaa ◽  
Attia M. Attia
2019 ◽  
Vol 11 (18) ◽  
pp. 5008 ◽  
Author(s):  
Elkatatny

The rheological properties of drilling fluids are the key parameter for optimizing drilling operation and reducing total drilling cost by avoiding common problems such as hole cleaning, pipe sticking, loss of circulation, and well control. The conventional method of measuring the rheological properties are time-consuming and require a high effort for equipment cleaning, so they are only measured twice a day. There is a need to develop an automated system to measure the rheological properties in real-time based on the frequent measurements of mud density, Marsh funnel time, and solid percent. The main objective of this paper is to apply a modified self-adaptive differential evolution technique to determine the optimum combination of an artificial neural network’s variables to precisely predict the rheological properties of water-based drill-in fluid using the frequent measuring of mud density, Marsh funnel time, and solid percent. The second objective is whitening the black box of an artificial neural network by developing five new empirical correlations to determine the rheological properties without the need for the artificial neural network models. Actual field measurements (900 data points) were used to train, test, and validate the artificial neural network models and the developed empirical correlations. The optimization process illustrated that the best training function was Bayesian regularization backpropagation (trainbr), and the best transferring function was Elliot symmetric sigmoid (elliotsig). The optimum number of neurons was 30 for the plastic viscosity and the flow consistency index, while it was 29 for apparent viscosity, yield point, and the flow behavior index. The developed artificial neural network models and empirical correlations predicted the rheological properties with high accuracy. The correlation coefficient (R) was more than 90%, and the average absolute percentage error was less than 8.6%. The new technique for rheological properties estimation is an example of the new development which will help the new generation to discover and extract oil and gas with less cost and with safer operations.


Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1880 ◽  
Author(s):  
Ahmed Gowida ◽  
Salaheldin Elkatatny ◽  
Emad Ramadan ◽  
Abdulazeez Abdulraheem

Calcium chloride brine-based drill-in fluid is commonly used within the reservoir section, as it is specially formulated to maximize drilling experience, and to protect the reservoir from being damaged. Monitoring the drilling fluid rheology including plastic viscosity, P V , apparent viscosity, A V , yield point, Y p , flow behavior index, n , and flow consistency index, k , has great importance in evaluating hole cleaning and optimizing drilling hydraulics. Therefore, it is very crucial for the mud rheology to be checked periodically during drilling, in order to control its persistent change. Such properties are often measured in the field twice a day, and in practice, this takes a long time (2–3 h for taking measurements and cleaning the instruments). However, mud weight, M W , and Marsh funnel viscosity, M F , are periodically measured every 15–20 min. The objective of this study is to develop new models using artificial neural network, ANN, to predict the rheological properties of calcium chloride brine-based mud using M W and M F measurements then extract empirical correlations in a white-box mode to predict these properties based on M W and M F . Field measurements, 515 points, representing actual mud samples, were collected to build the proposed ANN models. The optimized parameters of these models resulted in highly accurate results indicated by a high correlation coefficient, R, between the predicted and measured values, which exceeded 0.97, with an average absolute percentage error, AAPE, that did not exceed 6.1%. Accordingly, the developed models are very useful for monitoring the mud rheology to optimize the drilling operation and avoid many problems such as hole cleaning issues, pipe sticking and loss of circulation.


Author(s):  
Atif Ismail ◽  
Hafiz Muhammad Awais Rashid ◽  
Raoof Gholami ◽  
Arshad Raza

AbstractThe successful drilling operation depends upon the achievement of target drilling attributes within the environmental and economic constraints but this is not possible only on the basis of laboratory testing due to the limitation of time and resources. The chemistry of the mud decides its rheological potential and selection of the techniques required for recycling operations. Conductivity, pH, and photometer testing were performed for the physio-chemical characterization of the grass to be used as an environmental friendly drilling mud additive. In this study, different particle sizes (75, 150, and 300 µm) of grass powder were mixed in mud density of 8.5, 8.6, and 8.7 ppg in the measurement of gel strength and viscosity of drilling mud. The grass additive was added in different weight conditions considering no additive, 0.25, 0.5, and 1 g to assess the contribution of grass on the gel strength and viscosity of the drilling mud. The machine learning techniques (Multivariate Linear Regression Analysis, Artificial Neural Network, Support Vector Machine Regression, k-Nearest Neighbor, Decision Stump, Random Forest, and Random Tree approaches) were applied to the generated rheological data. The results of the study show that grass can be used for the improvement of the gel strength and viscosity of the drilling mud. The highest improvement of the viscosity was seen when grass powder of 150 µm was added in the 8.7 ppg drilling mud in 0.25, 0.5, and 1 g weights. The gel strength of the drilling mud was improved when the grass additive was added to the drilling mud 8.7 ppg. Random forest and Artificial Neural Network had the same results of 0.72 regression coefficient (R2) for the estimation of viscosity of the drilling mud. The random tree was found as the most effective technique for the modeling of gel strength at 10 min (GS_10min) of the drilling mud. The predictions of Artificial Neural Network had 0.92 R2 against the measured gel strength at 10 s (GS_10sec) of the drilling mud. On average, Artificial Neural Network predicted the rheological properties of the mud with the highest accuracy as compared to other machine learning approaches. The work may serve as a key source to estimate the net effect of grass additives for the improvement of the gel strength and viscosity of the drilling mud without the performance of any large number of laboratory tests.


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