Fabrication of Large-Diameter, Thick-Walled Pipe to Meet Special Fault-Crossing Design Requirementsfor San Francisco Hetch Hetchy Water System

Author(s):  
Vic DeGrande ◽  
Arne Nervik ◽  
Dan Fogg ◽  
Raymond Mah
Author(s):  
Adel N. Haddad

Originally introduced in the 1990s, bimodal HDPE, pipe resins are still finding new niches today, including even nuclear power plants. HDPE pipe grades are used to make strong, corrosion resistant and durable pipes. High density polyethylene, PE 4710, is the material of choice of the nuclear industry for the Safety Related Service Water System. This grade of polymer is characterized by a Hydrostatic Design Basis (HDB) of 1600 psi at 73 °F and 1000 psi at 140 °F. Additionally bimodal high density PE 4710 grades display >2000 hours slow crack growth resistance, or PENT. HD PE 4710 grades are easy to extrude into large diameter pipes; fabricate into fitting and mitered elbows and install in industrial settings. The scope of this paper is to describe the bimodal technology which produces HDPE pipe grade polymer; the USA practices of post reactor melt blending of natural resin compound with black masterbatch; and the attributes of such compound and its conformance to the nuclear industry’s Safety Related Service Water System.


Author(s):  
Jianfeng Shi ◽  
Dongsheng Hou ◽  
Weican Guo ◽  
Yaoda Zhou ◽  
Xia Chen ◽  
...  

Polyethylene (PE) pipe has many advantages such as good flexibility, corrosion resistance and long service life. It has been introduced into nuclear power plants for transportation of cooling water both in U.S. and Europe. Recently, one Chinese nuclear power plant in Zhejiang Province also introduced four polyethylene pipelines in essential cooling water system with operating pressure of 0.6MPa and operating temperature of no more than 60°C. The PE pipes used in this nuclear power plant are DN762 SDR9 (30in OD, 3.3in wall), which are much larger and thicker than traditional natural gas PE pipe. As the pipe wall is so thick that the ultrasonic phased array instrument used in inspection of PE pipe with diameter less than 400mm has been improved. Results of field inspection in the Sanmen nuclear plant are reported, and the presented ultrasonic inspection technique proves to be effective for high density polyethylene (HDPE) pipe of large size in nuclear power plant.


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