scholarly journals Interaction of Laser beam, Powder Stream and Molten Pool in Laser Deposition Processing with Coaxial Nozzle

2018 ◽  
Vol 1063 ◽  
pp. 012078
Author(s):  
Liqun Li ◽  
Yichen Huang
MRS Bulletin ◽  
1992 ◽  
Vol 17 (2) ◽  
pp. 30-36 ◽  
Author(s):  
Jeff Cheung ◽  
Jim Horwitz

The laser, as a source of “pure” energy in the form of monochromatic and coherent photons, is enjoying ever increasing popularity in diverse and broad applications from drilling micron-sized holes on semiconductor devices to guidance systems used in drilling a mammoth tunnel under the English Channel. In many areas such as metallurgy, medical technology, and the electronics industry, it has become an irreplaceable tool.Like many other discoveries, the various applications of the laser were not initially defined but were consequences of natural evolution led by theoretical studies. Shortly after the demonstration of the first laser, the most intensely studied theoretical topics dealt with laser beam-solid interactions. Experiments were undertaken to verify different theoretical models for this process. Later, these experiments became the pillars of many applications. Figure 1 illustrates the history of laser development from its initial discovery to practical applications. In this tree of evolution, Pulsed Laser Deposition (PLD) is only a small branch. It remained relatively obscure for a long time. Only in the last few years has his branch started to blossom and bear fruits in thin film deposition.Conceptually and experimentally, PLD is extremely simple, probably the simplest among all thin film growth techniques. Figure 2 shows a schematic diagram of this technique. It uses pulsed laser radiation to vaporize materials and to deposit thin films in a vacuum chamber. However, the beam-solid interaction that leads to evaporation/ablation is a very complex physical phenomenon. The theoretical description of the mechanism is multidisciplinary and combines equilibrium and nonequilibrium processes. The impact of a laser beam on the surface of a solid material, electromagnetic energy is converted first into electronic excitation and then into thermal, chemical, and even mechanical energy to cause evaporation, ablation, excitation, and plasma formation.


Author(s):  
Christopher Katinas ◽  
Shunyu Liu ◽  
Yung C. Shin

Understanding the capture efficiency of powder during direct laser deposition (DLD) is critical when determining the overall manufacturing costs of additive manufacturing (AM) for comparison to traditional manufacturing methods. By developing a tool to predict the capture efficiency of a particular deposition process, parameter optimization can be achieved without the need to perform a costly and extensive experimental study. The focus of this work is to model the deposition process and acquire the final track geometry and temperature field of a single track deposition of Ti–6Al–4V powder on a Ti–6Al–4V substrate for a four-nozzle powder delivery system during direct laser deposition with a LENS™ system without the need for capture efficiency assumptions by using physical powder flow and laser irradiation profiles to predict capture efficiency. The model was able to predict the track height and width within 2 μm and 31 μm, respectively, or 3.3% error from experimentation. A maximum of 36 μm profile error was observed in the molten pool, and corresponds to errors of 11% and 4% in molten pool depth and width, respectively. Based on experimentation, the capture efficiency of a single track deposition of Ti–6Al–4V was found to be 12.0%, while that from simulation was calculated to be 11.7%, a 2.5% deviation.


Applied laser ◽  
2013 ◽  
Vol 33 (3) ◽  
pp. 239-244
Author(s):  
卞宏友 Bian Hongyou ◽  
王婷 Wang Ting ◽  
王维 Wang Wei ◽  
杨光 Yang Guang ◽  
钦兰云 Qin Lanyun ◽  
...  

2013 ◽  
Vol 40 (12) ◽  
pp. 1203009 ◽  
Author(s):  
杨光 Yang Guang ◽  
郭鹏飞 Guo Pengfei ◽  
王维 Wang Wei ◽  
钦兰云 Qin Lanyun ◽  
卞宏友 Bian Hongyou ◽  
...  

2019 ◽  
Vol 196 ◽  
pp. 00008
Author(s):  
Sergey V. Starinskiy ◽  
Alexey A. Rodionov ◽  
Yuri G. Shukhov ◽  
Alexander V. Bulgakov

We have analysed changes in the oxidation state of SiOx films produced by pulsed laser deposition in a background gas with different partial pressures of oxygen. The optical properties of the films in IR range are shown to be close to those of SiO2 while the total oxidation degree is considerably less than 2. It is suggested that the film consists of oxidized and unoxidized regions due to preferential oxidation of the periphery of the silicon ablation plume during expansion. These regions are overlapping in the film if the laser beam is scanned on the target.


2010 ◽  
Vol 97-101 ◽  
pp. 3828-3831 ◽  
Author(s):  
Ying Ping Qian ◽  
Ju Hua Huang ◽  
Hai Ou Zhang

The present study is a continuation of the previous research on direct metal part fabrication with hybrid plasma-laser deposition manufacturing (PLDM). It is remarkably important for manufacturing high accurate part to investigate the factors influencing the precision of deposited layer and obtain the influence rules. Many factors perhaps affect the layer precision, such as average power of laser, repetition frequency, pulse width, hybrid angle between laser beam and plasma beam, speed of powder feed, deposition speed, and amount of feed along Z direction and so on. In this paper, the factors except laser parameters published in other paper were researched experimentally. The results were concluded as follows: (1) The width of the layer increases and the thickness decreases with the increasing of hybrid angle. (2) The depth of layer increases with the increasing of the amount of powder feed but the width of layer is nearly unchanged. (3) The width and thickness of layer reduces with the increasing of deposition speed. (4) The deviation between the amount of feed along Z direction and the depth of depositing layer makes the part precision decrease.


2013 ◽  
Vol 380-384 ◽  
pp. 4348-4352
Author(s):  
Kai Zhang ◽  
Lei Wang ◽  
Xiao Feng Shang

The fabrication of metal parts is the backbone of the modern manufacturing industry. Laser forming is combination of five common technologies: lasers, rapid prototyping (RP), computer-aided design (CAD), computer-aided manufacturing (CAM), and powder metallurgy. The resulting process creates part by focusing an industrial laser beam on the surface of processing work piece to create a molten pool of metal. A small stream of powdered alloy is then injected into the molten pool to build up the part gradually. By moving the laser beam back and forth and tracing out a pattern determined by a CAD, the solid metal part is fabricated line by line, one layer at a time. By this method, a material having a very fine microstructure due to rapid solidification process can be produced. In the present work, a type of direct laser deposition process, called Laser Metal Deposition Shaping (LMDS), has been employed and developed to fabricate metal parts. In the LMDS process, the powder delivery system is an important component to perform the powder transport from powder storage box to powder nozzle, which supplies the raw material for the as-deposited metal parts. Consequently, the stability and precision of powder delivery during LMDS is essential to achieve the metal parts with high quality, so it is critical to evaluate the main factors closely related to the stability and precision of powder delivery. The shielding gas flow and the powder feeding rate were ascertained through experimental measure and formula calculation. The results prove that the suitable shielding gas flow and powder feeding rate can promote the stability and precision of powder delivery, which is the basis for the fabrication of as-deposited metal parts with flying colors.


2012 ◽  
Vol 100 (3) ◽  
pp. 034101 ◽  
Author(s):  
Yuhong Xiong ◽  
William H. Hofmeister ◽  
John E. Smugeresky ◽  
Jean-Pierre Delplanque ◽  
Julie M. Schoenung

Sign in / Sign up

Export Citation Format

Share Document