scholarly journals Method of stabilizing pulsating gas flows in the intake system of a piston engine with turbocharging

2019 ◽  
Vol 1382 ◽  
pp. 012205
Author(s):  
L V Plotnikov ◽  
B P Zhilkin ◽  
Yu M Brodov
2021 ◽  
Vol 14 (2) ◽  
pp. 108-114
Author(s):  
Y. M. Brodov ◽  
L. V. Plotnikov ◽  
K. O. Desyatov

A method of thermomechanical improvement of pulsating air flows in the intake system of a turbocharged piston engine is described. The main objective of this study is to develop a method for suppressing the rate of heat transfer to improve the reliability of a piston turbocharged engine. A brief review of the literature on improving the reliability of piston engines is given. Scientific and technical results were obtained on the basis of experimental studies on a full-scale model of a piston engine. The hot-wire anemometer method was used to obtain gas-dynamic and heatexchange characteristics of gas flows. Laboratory stands and instrumentation facilities are described in the article. The data on gas dynamics and heat exchange of stationary and pulsating air flows in gas-dynamic systems of various configurations as applied to the air supply system of a turbocharged piston engine are presented. A method of thermomechanical improvement of flows in the intake system of an engine based on a honeycomb is proposed in order to stabilize the pulsating flow and suppress the intensity of heat transfer. Data were obtained on the air flow rate and the local heat transfer coefficient both in the exhaust duct of the turbocharger compressor (i.e., without a piston engine) and in the intake system of a supercharged engine. A comparative analysis of the data has been carried out. It was found that the installation of a leveling grid in the exhaust channel of a turbocharger leads to an intensification of heat transfer by an average of 9%. It was found that the presence of a leveling grid in the intake system of a piston engine causes the suppression of heat transfer within 15% in comparison with the baseline values. It is shown that the use of a modernized intake system in a diesel engine increases its probability of failure-free operation by 0.8%. The data obtained can be extended to other types and designs of air supply systems for heat engines.


Author(s):  
L. V. Plotnikov ◽  
Y. M. Brodov ◽  
B. P. Zhilkin ◽  
D. S. Shestakov ◽  
L. E. Osipov

THE PURPOSE. To carry out a comparative analysis of the spectra of gas-dynamic characteristics of flows in the intake systems of piston engines with and without turbocharging, to assess the degree of influence of the turbocharger on the flow structure in such systems, and also to propose a method for the gas-dynamic improvement of processes in the system under consideration. METHODS. Due to the complexity of the object of research, an experimental approach was taken as a basis. The experiments were carried out on a single-cylinder piston engine model, which could be equipped with a turbocharger. A system for collecting and processing experimental data based on an analog-to-digital converter was used in the study. Data on changes in local values of velocity and static pressure of pulsating flows in the intake system during the engine's operating cycle were obtained using a constant temperature hot-wire anemometer and a fast-acting pressure sensor. Spectral analysis of functions of flow velocity and pressure versus time was carried out on the basis of the fast Fourier transform algorithm.RESULTS. The article presents a comparative analysis of the spectra of the amplitudes of the velocity and pressure pulsations in the intake system of an engine with and without turbocharging. Also proposed is a method for stabilizing the pulsating flow in the intake system by installing a leveling grid in the outlet channel of the turbocharger compressor. CONCLUSION. It is shown that the installation of a turbocharger leads to a significant change in the structure of gas flows in the intake system of the engine. It has been established that the presence of a leveling grid in the intake system of a turbocharged piston engine leads to a decrease in the low-frequency amplitudes of the flow velocity and pressure pulsations up to 30%. It is shown that the probability of failure-free operation of an automobile engine (cylinder diameter – 82 mm, piston stroke – 71 mm) increases by almost 1% when a leveling grille is used in the intake system.


2019 ◽  
Vol 124 ◽  
pp. 01015
Author(s):  
L. V. Plotnikov ◽  
Y. M. Brodov ◽  
M. O. Misnik

Internal combustion engines are the most common sources of energy among heat engines. Therefore, the improvement of their design and workflow is an urgent task in the development of world energy. Thermal-mechanical perfection of the exhaust system has a significant impact on the technical and economic performance of piston engines. The article presents the results of experimental studies of gas-dynamics and heat exchange of pulsating gas flows in the exhaust system of a piston engine. Studies were carried out on a full-scale model of a single-cylinder engine. The article describes the instrument-measuring base and methods of experiments. The heat transfer intensity was estimated in different elements of the exhaust system: the exhaust pipe, the channel in the cylinder head, the valve assembly. Heat transfer studies were carried out taking into account the gas-dynamic nonstationarity characteristic of gas exchange processes in engines. The article presents data on the influence of gas-dynamic and regime factors on the heat transfer intensity. It is shown that the restructuring of the gas flow structure in the exhaust system occurs depending on the engine crankshaft speed, this has a significant impact on the local heat transfer coefficient. It has been established that the heat transfer intensity in the valve assembly is 2-3 times lower than in other elements of the exhaust system.


2021 ◽  
pp. 146808742098736
Author(s):  
Leonid V Plotnikov

It is a relevant objective in thermal physics and piston engine construction to develop technical solutions for controlling the gas dynamics and heat exchange of gas flows in the intake system of turbocharged engines in order to improve performance. The article presents other authors’ data on the improvement of processes in the gas exchange systems of piston engines. It also provides a description of experimental set-ups, instruments, measurement tools and research methods for establishing the thermal-mechanical characteristics of pulsating flows in the intake system of a turbocharged engine. The instantaneous values of the gas flow rate and the local heat transfer coefficient were determined using the measured results by applying a constant temperature hot-wire anemometer (H-WA). The article describes technical solutions for influencing the gas dynamics and heat exchange of gas flows by stabilising and turbulising the flow. The regularities of changes in the instantaneous values of the flow velocity, pressure and the local heat transfer coefficient in time for a pulsating gas flow with different intake system configurations are obtained. It is shown that the installation of a levelling grid in the compressor outlet channel leads to the stabilisation of the flow and the suppression of heat transfer in the engine intake system by an average of 15% compared to the base system. It was found that the presence of a channel with grooves in the intake system leads to flow turbulisation and the intensification of heat transfer in the intake system by an average of 25%.


Author(s):  
R-H Ma

The goal of this study is to develop an airflow meter sensor for the detection of vehicle intake system in internal combustion engines. The study uses micro-electromechanical process technology to develop a hot-film flow meter with an alumina substrate and platinum film heater; the hot-line method is used to create a micro-airflow anemometry meter sensor relying on variations in resistance of the platinum film corresponding to different wind velocities at the set temperatures. The alumina plate used in this study is produced by polishing an alumina substrate; a platinum film is then deposited on the plate to complete the micro-heater used in the sensor. Resistance on the sensor side varies as gas flows through the sensor, and the instrument determines airflow velocity on the basis of the changes in resistance caused by gas flow differences. Airflow velocities ranging from 10 to 60 m/s are used to test. Signals of change in resistance display a regular slope, indicating that the relationship between the changes in airflow velocity remains predictable throughout the sensing range. Therefore, the sensor can achieve its purpose of airflow measurement completely.


Sign in / Sign up

Export Citation Format

Share Document