scholarly journals Research on a new energy-recovery system for hybrid hydraulic excavators

Author(s):  
Daqing Zhang ◽  
Jun Gong ◽  
Yuming Zhao ◽  
Changsheng Liu ◽  
Peng Hu ◽  
...  
Author(s):  
Marwa Elhajj ◽  
Rafic Younes ◽  
Sebastien Charles

Due to their large application quantities with extremely low efficiency, pollutant emissions, high fuel consumption, and oil price, researches on the environment protection and the energy saving of construction machinery, especially hydraulic excavators, become very necessary and urgent. In this chapter, the authors proposed a complete study for the excavators' hydraulic energy recovery systems. This study is divided into two parts. In the first one, an overview for the energy saving principles is discussed and classed based on the type of the energy recovered. In the second part and once the energy recovery system is selected, the authors proposed a new approach to design the energy recovery system under a typical working cycle. This approach, the global optimization method for parameter identification (GOMPI), uses an optimization technique coupled with the simulated model on simulation software. Finally, results concluded that applying GOMPI model was an efficient solution as it proves its accuracy and efficiency to design any energy recovery patent applied to hydraulic systems.


2014 ◽  
Vol 1070-1072 ◽  
pp. 402-406
Author(s):  
Ji Dai Wang ◽  
Gang Tian Si ◽  
Jun Ying Wei

A new energy recovery system based on scroll expander is presented according to the characteristics of low-grade energy in this paper. It is discussed for the expression of the system efficiency and its influential factors with the method of Exergy Analysis. And the influence curves of relationship between the expander’s inlet pressure and system efficiency are obtained through computer simulation and laboratory experiments. The test result of the comparison of different the recycling system shows that the recycling method based on scroll expander is more efficiently than others in the area of recycling low-grade energy.


Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 315 ◽  
Author(s):  
Jiansong Li ◽  
Jiyun Zhao ◽  
Xiaochun Zhang

Implementing an energy recovery system (ERS) is an effective solution to improve energy efficiency for hydraulic excavators (HEs). A flywheel energy recovery system (FERS) is proposed based on this concept. A hydraulic pump motor (PM) is employed as the energy conversion component and a flywheel is used as the energy storage component. Since the pressure is low because the bucket is usually empty as the boom lowers, a relatively large PM should be used in the FERS. To overcome this drawback, a novel compound energy recovery system integrating flywheel and flow regeneration (FFERS) is proposed in this paper. The working principle of the system is analyzed in detail. The introduction of flow regeneration has two benefits; one is downsizing the displacement of PM and the other one is an extra improvement of energy efficiency. The primary parameters of both are matched based on a 4 t excavator. Compared with the PM used in the FERS, the PM displacement in the FFERS is reduced by 71%. For comparison, a general model that can operate in either the FERS mode or the FFERS mode is developed in AMESim. The modeling results show that the FFERS with a downsized PM contributes a 13% increase in energy recovery and reutilization efficiency (62%) as compared with the FERS.


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