Physics of paint-drying

Physics World ◽  
2016 ◽  
Vol 29 (5) ◽  
pp. 5-5
Keyword(s):  
2019 ◽  
Vol 30 (5) ◽  
pp. 2639-2653
Author(s):  
Jongrak Choi ◽  
Giyeob Yang ◽  
Nahmkeon Hur

Purpose Paint drying is a very important process in an industry where shorter drying time for productivity and lower energy consumption for production cost are required while maintaining the product’s painting quality. In the present study, a drying process in a line-type paint drying furnace equipped with nozzles for hot air supply and moving conveyer belt to dry painted automotive parts is numerically simulated for the flow and heat transfer inside the furnace to evaluate the quality of the drying or baking at the end of the drying process in a production line. Design/methodology/approach A baking window for a specific paint is used for judging the local degree of baking (DOB) of the painted parts, which can be useful to identify under-baked or over-baked locations of the painted parts, and hence the quality of the baking process. Findings Numerical results of a time history of temperatures at two monitoring points on the painted parts were obtained and compared to the measured data in an actual furnace and showed good agreement. Three types of paints were considered in the present study and numerical results showed different drying characteristics. In addition to the original furnace nozzle configuration, two more furnace nozzle configurations with different numbers, direction and speed of hot air supply were simulated to improve the furnace’s drying performance. As a result, a newly suggested nozzle configuration with quick drying paint can give us a remarkable improvement in surface averaged DOB compared to the original nozzle configuration with original paint. Originality/value The present simulation technique and DOB methodology can be used for the optimal design of a drying furnace.


2007 ◽  
Vol 60 (4) ◽  
pp. 343-349 ◽  
Author(s):  
Zhiliang Liu ◽  
Huub Kooijman ◽  
Anthony L. Spek ◽  
Elisabeth Bouwman

2015 ◽  
Vol 639 ◽  
pp. 443-450 ◽  
Author(s):  
Jochen Regensburger ◽  
Leticia Mendes de Lima ◽  
Christoph Albiez ◽  
Patricia Weigel ◽  
Welf Guntram Drossel

Modern car-bodies consist of different types of metals in order to gain the best crash performance at minimal weight. After the press and body shop, the bodies in white run through several paint drying processes, where also alloys of the 6xxx series become heat-treated. Consequently, the different thermal expansion behaviour of joined aluminium-steel components leads to high bending stress conditions within the car body structure while they heat up to 200 °C. In order to describe the process deformations numerical simulations were developed, where appropriate material models are necessary. Especially aluminium alloys with a melting point of about 600 °C can exhibit viscoplastic behaviour at 200 °C under stress. In this work, creep characteristics of the aluminium alloy AA6016 are investigated using a bending test. Based on these results an adequate model for finite element (FE-) simulations of creep strains is pointed out, which can be used for novel analyses of the whole car body in the automotive e-coat drying process.


2010 ◽  
Vol 90 (5) ◽  
pp. 1623-1630 ◽  
Author(s):  
Adriana Mavilio ◽  
Margarita Fernández ◽  
Marcelo Trivi ◽  
Héctor Rabal ◽  
Ricardo Arizaga

2015 ◽  
Vol 10 (2) ◽  
pp. 113-118 ◽  
Author(s):  
J. Regensburger ◽  
N. Cwiekala ◽  
C. Albiez ◽  
W.-G. Drossel

Author(s):  
Jongrak Choi ◽  
Nahmkeon Hur ◽  
Dongchoul Kim ◽  
Hee-Soo Kim

Author(s):  
Jongrak Choi ◽  
Nahmkeon Hur ◽  
Hee-Soo Kim

In the automotive manufacturing process, the paint drying process is very important to improve the appearance of the vehicle. In the present study, the fluid flow and heat transfer around a vehicle were numerically investigated for the purpose of predicting the drying performance of the paint drying process. In order to simulate the operating conditions of the paint drying process, the following techniques were used: relative moving boundary conditions, multiple reference frames, and conjugated heat transfer. The present numerical method was verified by comparing the numerical results of the temperature at several monitoring points on a vehicle, while using the experimental data. To evaluate the drying performance quantitatively, the absorbed heat energy that is closely related to the drying of paint was obtained from the numerical simulation. It was found that the drying performance is greatly affected by operating conditions such as the temperature and flow rate of blowing air. To improve the drying performance, the operating conditions of the paint drying process were optimized using the numerical results of various operating conditions.


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