scholarly journals Model for Integrating Production Scheduling and Maintenance Planning of Flow Shop Production System

IEEE Access ◽  
2020 ◽  
Vol 8 ◽  
pp. 208826-208835
Author(s):  
Adel Al-Shayea ◽  
Emad Fararah ◽  
Emad Abouel Nasr ◽  
Haitham A. Mahmoud
2020 ◽  
Vol 11 (1) ◽  
pp. 171
Author(s):  
Iwona Paprocka ◽  
Damian Krenczyk ◽  
Anna Burduk

Production and maintenance tasks apply for access to the same resources. Maintenance-related machine downtime reduces productivity, but the costs incurred due to unplanned machine failures often outweigh the costs associated with predictive maintenance. Costs incurred due to unplanned machine failure include corrective maintenance, reworks, delays in deliveries, breaks in the work of employees and machines. Therefore, scheduling of production and maintenance tasks should be considered jointly. The problem of generating a predictive schedule with given constrains is considered. The objective of the paper is to develop a scheduling method that reflects the operation of the production system and nature of disturbances. The original value of the paper is the development of the method of a basic schedule generation with the application of the Ant Colony Optimisation. A predictive schedule is built by planning the technical inspection of the machine at time of the predicted failure-free time. The numerical simulations are performed for job/flow shop systems.


2021 ◽  
Vol 13 (14) ◽  
pp. 7708
Author(s):  
Yiping Huang ◽  
Qin Yang ◽  
Jinfeng Liu ◽  
Xiao Li ◽  
Jie Zhang

In order to reduce the energy consumption of furnaces and save costs in the product delivery time, the focus of this paper is to discuss the uncertainty of demand in the rolling horizon and to globally optimize the sustainability of the production in the aluminum furnace hot rolling section in environmental and economic dimensions. First, the triples α/β/γ are used to describe the production scheduling in the aluminum furnace hot rolling section as the scheduling of flexible flow shop, satisfied to constraints of demand uncertainty, operation logic, operation time, capacity and demand, objectives of minimizing the residence time of the ingot in the furnace and minimizing the makespan. Second, on the basis of describing the uncertainty of demand in rolling horizon with the scenario tree, a multi-objective mixed integer linear programming (MILP) optimization model for sustainable production in the aluminum furnace hot rolling section is formulated. Finally, an aluminum alloy manufacturer is taken as an example to illustrate the proposed model. The computational results show that when the objective weight combination takes the value of α=0.7, β=0.3, the sustainability indicators of the environmental and economic dimensions can be optimized to the maximum extent possible at the same time. Increasingly, managerial suggestions associated with the trade-off between environmental and economic dimensions are presented. Scheduling in the rolling horizon can optimize the production process of the aluminum furnace hot rolling section globally, indicating that it is more conducive to the sustainable development of the environment and economic dimensions than scheduling in a single decision time period.


2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Jianfei Ye ◽  
Huimin Ma

In order to solve the joint optimization of production scheduling and maintenance planning problem in the flexible job-shop, a multiobjective joint optimization model considering the maximum completion time and maintenance costs per unit time is established based on the concept of flexible job-shop and preventive maintenance. A weighted sum method is adopted to eliminate the index dimension. In addition, a double-coded genetic algorithm is designed according to the problem characteristics. The best result under the circumstances of joint decision-making is obtained through multiple simulation experiments, which proves the validity of the algorithm. We can prove the superiority of joint optimization model by comparing the result of joint decision-making project with the result of independent decision-making project under fixed preventive maintenance period. This study will enrich and expand the theoretical framework and analytical methods of this problem; it provides a scientific decision analysis method for enterprise to make production plan and maintenance plan.


2014 ◽  
Vol 36 (3) ◽  
pp. 453
Author(s):  
Rony Peterson da Rocha ◽  
Mauro Antônio Silva Sá Ravagnani ◽  
Cid Marcos Gonçalves Andrade ◽  
Paulo Roberto Paraíso

2021 ◽  
Vol 1 (2) ◽  
pp. 46-51
Author(s):  
Dwi Ayu Lestari, Vikha Indira Asri

Scheduling is defined as the process of sequencing the manufacture of a product as a whole on several machines. All industries need proper scheduling to manage the allocation of resources so that the production system can run quickly and precisely as of it can produce optimal product. PT. Sari Warna Asli Unit V is one of the companies that implements a make to order production system with the FCFS system. Thus, scheduling the production process at this company is also known as job shop production scheduling. The methods used in this research are the CDS method, the EDD method and the FCFS method. The purpose of this research is to minimize the production time and determine the best method that can be applied to the company. The results of this research showed that the makespan obtained in the company's scheduling system with FCFS rules was 458 minutes, and the results of scheduling using the CDS method obtained a makespan value of 329 minutes, then the best production scheduling method that had the smallest makespan value was the CDS method.


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