Designing an online and real time simulation, control and monitoring of disturbances in an intelligent manufacturing system

Author(s):  
M.N. Yuniarto ◽  
A.W. Labib
2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Daqiang Guo ◽  
Mingxing Li ◽  
Ray Zhong ◽  
G.Q. Huang

PurposeThe purpose of this paper is to develop an intelligent manufacturing system for transforming production management and operations to an Industry 4.0 manufacturing paradigm.Design/methodology/approachA manufacturing mode-Graduation Manufacturing System is designed for organizing and controlling production operations. An Industrial Internet of Things (IIoT) and digital twin-enabled Graduation Intelligent Manufacturing System (GiMS) with real-time task allocation and execution mechanisms is proposed to achieve real-time information sharing and production planning, scheduling, execution and control with reduced complexity and uncertainty.FindingsThe implementation of GiMS in an industrial company illustrates the potential advantages for real-time production planning, scheduling, execution and control with reduced complexity and uncertainty. For production managers and onsite operators, effective tools, such as cloud services integrates effective production and operations management strategies are needed to facilitate their decision-making and daily operations at the operational level.Originality/valueThis paper presents an Industry 4.0 paradigm-GiMS, which aims to explore Industry 4.0 technologies opportunities on operations and production management, especially on production planning, scheduling, execution and control.


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