Optimal design and prototyping of a five-phase direct-drive permanent magnet linear motor

Author(s):  
Ali Mohammadpour ◽  
Leila Parsa
Author(s):  
Muzhi Zhu ◽  
Shengdun Zhao

The direct drive reversing valve is designed in this paper to replace the main reversing valve of the hydraulic die forging hammer system, and a new drive method based on TPMLM (tubular permanent magnet linear motor) is suggested. To verify the feasibility of the drive method, the fluid force suffered by valve core is calculated by using control volume method. After that, force analysis is carried out on the valve core. Based on FLUENT, the flow field analysis inside the valve is conducted. And then theoretical calculation and simulation on the fluid force analysis are discussed. TPMLM (tubular permanent magnet linear motor) is selected as the driving device and it is analyzed by Maxwell 2D. The simulation results of TPMLM show that the magnetic flux density, back electromotive force and output force satisfy the requirement of the reversing valve.


2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110087
Author(s):  
Feng Zhou ◽  
Han Zhao ◽  
Xiaoke Liu ◽  
Fujia Wang

Permanent magnet linear motors can cause thrust fluctuation due to cogging and end effects, which will affect the operation stability of the linear motor. In order to solve this problem, a new method of eliminating alveolar force by using phase-shifting and displacement is proposed in this paper. Taking the cylindrical permanent magnet linear motor as an example, the traditional cylindrical permanent magnet linear motor is divided into two unit-motors, and established finite element analysis model of cylindrical permanent magnet linear motor. It is different from other traditional methods, the thrust fluctuation was reduced by both phase-shifting and displacement simultaneously in this paper, and through simulation analysis, it is determined that the thrust fluctuation suppression effect was the best when the cogging distance was shifted by half. Furthermore, a comparative simulation was made on whether the magnetic insulating material was used. The simulation results show that: The method proposed in this paper can effectively suppress the thrust fluctuation of the cylindrical permanent magnet linear motor. And it can be applied to other similar motor designs. Compared with the traditional method of suppressing thrust fluctuation, the mechanical structure and the technological process of suppressing thrust fluctuation used in this method are simpler.


2018 ◽  
Vol 65 (12) ◽  
pp. 9658-9667 ◽  
Author(s):  
Xu Zhen Huang ◽  
Jing Li ◽  
Qiang Tan ◽  
Zhen Yu Qian ◽  
Chengming Zhang ◽  
...  

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