scholarly journals Critique of materials‐based models of ductile machining in brittle solids

2020 ◽  
Vol 103 (11) ◽  
pp. 6096-6100 ◽  
Author(s):  
Han Huang ◽  
Brian R. Lawn ◽  
Robert F. Cook ◽  
David B. Marshall

2000 ◽  
Vol 10 (PR9) ◽  
pp. Pr9-281-Pr9-286 ◽  
Author(s):  
N. K. Bourne ◽  
J. C.F. Millett
Keyword(s):  


Author(s):  
Hagen Klippel ◽  
Stefan Süssmaier ◽  
Matthias Röthlin ◽  
Mohamadreza Afrasiabi ◽  
Uygar Pala ◽  
...  

AbstractDiamond wire sawing has been developed to reduce the cutting loss when cutting silicon wafers from ingots. The surface of silicon solar cells must be flawless in order to achieve the highest possible efficiency. However, the surface is damaged during sawing. The extent of the damage depends primarily on the material removal mode. Under certain conditions, the generally brittle material can be machined in ductile mode, whereby considerably fewer cracks occur in the surface than with brittle material removal. In the presented paper, a numerical model is developed in order to support the optimisation of the machining process regarding the transition between ductile and brittle material removal. The simulations are performed with an GPU-accelerated in-house developed code using mesh-free methods which easily handle large deformations while classic methods like FEM would require intensive remeshing. The Johnson-Cook flow stress model is implemented and used to evaluate the applicability of a model for ductile material behaviour in the transition zone between ductile and brittle removal mode. The simulation results are compared with results obtained from single grain scratch experiments using a real, non-idealised grain geometry as present in the diamond wire sawing process.



2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Sansit Patnaik ◽  
Fabio Semperlotti

AbstractThis study presents the formulation, the numerical solution, and the validation of a theoretical framework based on the concept of variable-order mechanics and capable of modeling dynamic fracture in brittle and quasi-brittle solids. More specifically, the reformulation of the elastodynamic problem via variable and fractional-order operators enables a unique and extremely powerful approach to model nucleation and propagation of cracks in solids under dynamic loading. The resulting dynamic fracture formulation is fully evolutionary, hence enabling the analysis of complex crack patterns without requiring any a priori assumption on the damage location and the growth path, and without using any algorithm to numerically track the evolving crack surface. The evolutionary nature of the variable-order formalism also prevents the need for additional partial differential equations to predict the evolution of the damage field, hence suggesting a conspicuous reduction in complexity and computational cost. Remarkably, the variable-order formulation is naturally capable of capturing extremely detailed features characteristic of dynamic crack propagation such as crack surface roughening as well as single and multiple branching. The accuracy and robustness of the proposed variable-order formulation are validated by comparing the results of direct numerical simulations with experimental data of typical benchmark problems available in the literature.



1999 ◽  
Vol 15 (2) ◽  
pp. 57-68
Author(s):  
Huang Hsing Pan

ABSTRACTBased on the weight function theory and Hutchinson's technique, the analytic form of the toughness change near a crack-tip is derived. The inhomogeneity toughening is treated as an average quantity calculated from the mean-field approach. The solutions are suitable for the composite materials with moderate concentration as compared with Hutchinson's lowest order formula. The composite has the more toughened property if the matrix owns the higher value of the Poisson ratio. The composite with thin-disc inclusions obtains the highest toughening and that with spheres always provides the least effective one. For the microcrack toughening, the variations of the crack shape do not significantly affect the toughness change if the Budiansky and O'Connell crack density parameter is used. The explicit forms for three types of the void toughening and two types of the microcrack toughening are also shown.



2016 ◽  
Vol 2 ◽  
pp. 477-484 ◽  
Author(s):  
Yurii Meshcheryakov ◽  
Alexandre Divakov ◽  
Natali Zhigacheva ◽  
Grigorii Konovalov


1990 ◽  
Vol 57 (1) ◽  
pp. 117-127 ◽  
Author(s):  
Chien-Ching Ma

The dynamic stress intensity factors of an initially stationary semi-infinite crack in an unbounded linear elastic solid which kinks at some time tf after the arrival of a stress wave is obtained as a function of kinking crack tip velocity v, kinking angle δ, incident stress wave angle α, time t, and the delay time tf. A perturbation method, using the kinking angle δ as the perturbation parameter, is used. The method relies on solving simple problems which can be used with linear superposition to solve the problem of a kinked crack. The solutions can be compared with numerical results and other approximate results for the case of tf = 0 and give excellent agreement for a large range of kinking angles. The elastodynamic stress intensity factors of the kinking crack tip are used to compute the corresponding fluxes of energy into the propagating crack-tip, and these results are discussed in terms of an assumed fracture criterion.



1985 ◽  
Vol 27 (3-4) ◽  
pp. 203-213 ◽  
Author(s):  
J. P. Dempsey ◽  
P. Burgers


Author(s):  
Yu. A. Khon ◽  
P. V. Makarov
Keyword(s):  


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