Statistical Determination of Bit-Rock Interaction and Drill String Mechanics for Automatic Drilling Optimization

2021 ◽  
Author(s):  
Adrian Ambrus ◽  
Benoit Daireaux ◽  
Liv Alm\xe5s Carlsen ◽  
Rodica Mihai ◽  
Mohsen Karimi Balov ◽  
...  
1987 ◽  
Vol 64 (5) ◽  
pp. 425 ◽  
Author(s):  
John F. Geldard ◽  
Lawrence R. Pratt

Author(s):  
B. Besselink ◽  
N. van de Wouw ◽  
H. Nijmeijer

Rotary drilling systems are known to exhibit torsional stick-slip vibrations, which decrease drilling efficiency and accelerate the wear of drag bits. The mechanisms leading to these torsional vibrations are analyzed using a model that includes both axial and torsional drill string dynamics, which are coupled via a rate-independent bit-rock interaction law. Earlier work following this approach featured a model that lacked two essential aspects, namely, the axial flexibility of the drill string and dissipation due to friction along the bottom hole assembly. In the current paper, axial stiffness and damping are included, and a more realistic model is obtained. In the dynamic analysis of the drill string model, the separation in time scales between the fast axial dynamics and slow torsional dynamics is exploited. Therefore, the fast axial dynamics, which exhibits a stick-slip limit cycle, is analyzed individually. In the dynamic analysis of a drill string model without axial stiffness and damping, an analytical approach can be taken to obtain an approximation of this limit cycle. Due to the additional complexity of the model caused by the inclusion of axial stiffness and damping, this approach cannot be pursued in this work. Therefore, a semi-analytical approach is developed to calculate the exact axial limit cycle. In this approach, parametrized parts of the axial limit cycle are computed analytically. In order to connect these parts, numerical optimization is used to find the unknown parameters. This semi-analytical approach allows for a fast and accurate computation of the axial limit cycles, leading to insight in the phenomena leading to torsional vibrations. The effect of the (fast) axial limit cycle on the (relatively slow) torsional dynamics is driven by the bit-rock interaction and can thus be obtained by averaging the cutting and wearflat forces acting on the drill bit over one axial limit cycle. Using these results, it is shown that the cutting forces generate an apparent velocity-weakening effect in the torsional dynamics, whereas the wearflat forces yield a velocity-strengthening effect. For a realistic bit geometry, the velocity-weakening effect is dominant, leading to the onset of torsional vibrations.


Author(s):  
Abdelbasset Krama ◽  
Mohamed Gharib ◽  
Shady S. Refaat ◽  
Alan Palazzolo

Abstract This paper presents a novel controller for drill string systems based on a super-twisting sliding mode theory. The aim is to eliminate the stick-slip vibration and maintain a constant drill string velocity at the desired reference value. The proposed controller inherently attenuates the torsional vibration while ensuring the stability and high efficiency of the drill string. A discontinuous lumped-parameter torsional model of vertical drill strings based on four components (rotary table, drill pipes, drill collars and drill bit) is considered. The Karnopp friction model is adopted to simulate the nonlinear bit-rock interaction phenomena. In order to provide a more accurate evaluation, the proposed drill string controller is implemented with the induction motor, a variable frequency drive and a gearbox to closely mirror the real environment of oil well drill strings. The increasing demand for prototyping and testing high-power plants in realistic and safe environments has led to the advancement of new types of experimental investigations without hurting the real system or building a small-scale prototype for testing. The dynamic performance of the proposed controller has been investigated with MATLAB software as well as in a novel hardware in-the-loop (HIL) testing platform. A power plant is modeled and implemented in the real-time simulator OPAL-RT 5600, whereas the controllers are implemented in the dSPACE 1103 control board. The results obtained through simulation and HIL testing demonstrate the feasibility and high performance of the proposed controller.


1989 ◽  
Vol 72 (12) ◽  
pp. 2279-2281 ◽  
Author(s):  
Doug A. Benm ◽  
Carol J. Feltz ◽  
Richard Haynes ◽  
Steven C. Pinault

Ultrasonics ◽  
1995 ◽  
Vol 33 (5) ◽  
pp. 403-410
Author(s):  
Steven A. Cimaszewski ◽  
Hyunjune Yim ◽  
James H. Williams

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