Boundary-Layer Transition Affected by Surface Roughness and Free-Stream Turbulence

2005 ◽  
Vol 127 (3) ◽  
pp. 449-457 ◽  
Author(s):  
S. K. Roberts ◽  
M. I. Yaras

This paper presents experimental results documenting the effects of surface roughness and free-stream turbulence on boundary-layer transition. The experiments were conducted on a flat surface, upon which a pressure distribution similar to those prevailing on the suction side of low-pressure turbine blades was imposed. The test matrix consists of five variations in the roughness conditions, at each of three free-stream turbulence intensities (approximately 0.5%, 2.5%, and 4.5%), and two flow Reynolds numbers of 350,000 and 470,000. The ranges of these parameters considered in the study, which are typical of low-pressure turbines, resulted in both attached-flow and separation-bubble transition. The focus of the paper is on separation-bubble transition, but the few attached-flow test cases that occurred under high roughness and free-stream turbulence conditions are also presented for completeness of the test matrix. Based on the experimental results, the effects of surface roughness on the location of transition onset and the rate of transition are quantified, and the sensitivity of these effects to free-stream turbulence is established. The Tollmien–Schlichting instability mechanism is shown to be responsible for transition in each of the test cases presented. The root-mean-square height of the surface roughness elements, their planform size and spacing, and the skewness (bias towards depression or protrusion roughness) of the roughness distribution are shown to be relevant to quantifying the effects of roughness on the transition process.

Author(s):  
S. K. Roberts ◽  
M. I. Yaras

This paper presents experimental results documenting the combined effects of surface roughness and free-stream turbulence level on boundary-layer transition. The experiments were conducted on a flat surface, upon which a pressure distribution similar to those prevailing on the suction side of turbine blades was imposed. The test matrix consists of four variations in the roughness conditions, at each of three free-stream turbulence levels and two flow Reynolds numbers. The ranges of these parameters considered in the study, which are typical of low-pressure turbines, resulted in both attached-flow and separation-bubble transition. The experimental results show that the transition inception location remains sensitive to surface roughness with increasing free-stream turbulence. Through spectral analysis of the velocity signals, this is shown to be due to earlier appearance and larger amplitude of Tollmien-Schlichting instability waves in both attached-flow and separation-bubble transition. In the test cases in which a separation-bubble is present, the rate of transition is seen to be insensitive to surface roughness, and only mildly sensitive to free-stream turbulence.


Author(s):  
S. K. Roberts ◽  
M. I. Yaras

This paper documents the effects of surface roughness on boundary layer transition in separation-bubbles under low free-stream turbulence conditions (<1%). The experiments were performed on a flat surface, upon which a pressure distribution similar to those prevailing on the suction side of low-pressure turbine blades was imposed. The test matrix consists of four variations in the roughness conditions, including a reference test case with a smooth surface. The remaining roughness levels are typical of in-service turbine blades in gas turbine engines. The measurements were performed at flow Reynolds numbers of 350,000 and 470,000, based on the length of the test surface. The separation, transition inception, transition completion, and re-attachment locations, and the streamwise intermittency distributions in the transition region are documented for each of the test cases. Increasing surface roughness is shown to result in earlier transition inception, and consequently, a reduced size of the separation-bubble. However, the presence of surface roughness does not appear to have a significant effect on the rate of transition within the separation-bubble.


Author(s):  
Heinz-Adolf Schreiber ◽  
Wolfgang Steinert ◽  
Bernhard Küsters

An experimental and analytical study has been performed on the effect of Reynolds number and free-stream turbulence on boundary layer transition location on the suction surface of a controlled diffusion airfoil (CDA). The experiments were conducted in a rectilinear cascade facility at Reynolds numbers between 0.7 and 3.0×106 and turbulence intensities from about 0.7 to 4%. An oil streak technique and liquid crystal coatings were used to visualize the boundary layer state. For small turbulence levels and all Reynolds numbers tested the accelerated front portion of the blade is laminar and transition occurs within a laminar separation bubble shortly after the maximum velocity near 35–40% of chord. For high turbulence levels (Tu > 3%) and high Reynolds numbers transition propagates upstream into the accelerated front portion of the CDA blade. For those conditions, the sensitivity to surface roughness increases considerably and at Tu = 4% bypass transition is observed near 7–10% of chord. Experimental results are compared to theoretical predictions using the transition model which is implemented in the MISES code of Youngren and Drela. Overall the results indicate that early bypass transition at high turbulence levels must alter the profile velocity distribution for compressor blades that are designed and optimized for high Reynolds numbers.


Author(s):  
Michael P. Schultz ◽  
Ralph J. Volino

An experimental investigation has been carried out on a transitional boundary layer subject to high (initially 9%) free-stream turbulence, strong acceleration K=ν/Uw2dUw/dxas high as9×10-6, and strong concave curvature (boundary layer thickness between 2% and 5% of the wall radius of curvature). Mean and fluctuating velocity as well as turbulent shear stress are documented and compared to results from equivalent cases on a flat wall and a wall with milder concave curvature. The data show that curvature does have a significant effect, moving the transition location upstream, increasing turbulent transport, and causing skin friction to rise by as much as 40%. Conditional sampling results are presented which show that the curvature effect is present in both the turbulent and non-turbulent zones of the transitional flow.


1997 ◽  
Vol 119 (3) ◽  
pp. 420-426 ◽  
Author(s):  
R. J. Volino ◽  
T. W. Simon

Measurements from heated boundary layers along a concave-curved test wall subject to high (initially 8 percent) free-stream turbulence intensity and strong (K = (ν/U∞2) dU∞/dx) as high as 9 × 10−6) acceleration are presented and discussed. Conditions for the experiments were chosen to roughly simulate those present on the downstream half of the pressure side of a gas turbine airfoil. Mean velocity and temperature profiles as well as skin friction and heat transfer coefficients are presented. The transition zone is of extended length in spite of the high free-stream turbulence level. Transitional values of skin friction coefficients and Stanton numbers drop below flat-plate, low-free-stream-turbulence, turbulent flow correlations, but remain well above laminar flow values. The mean velocity and temperature profiles exhibit clear changes in shape as the flow passes through transition. To the authors’ knowledge, this is the first detailed documentation of a high-free-stream-turbulence boundary layer flow in such a strong acceleration field.


Author(s):  
Jonathan H. Watmuff

Experiments are described in which well-defined FSN (Free Stream Nonuniformity) distributions are introduced by placing fine wires upstream of the leading edge of a flat plate. Large amplitude spanwise thickness variations are present in the downstream boundary layer resulting from the interaction of the laminar wakes with the leading edge. Regions of elevated background unsteadiness appear on either side of the peak layer thickness, which share many of the characteristics of Klebanoff modes, observed at elevated Free Stream Turbulence (FST) levels. However, for the low background disturbance level of the free stream, the layer remains laminar to the end of the test section (Rx ≈ l.4×106) and there is no evidence of bursting or other phenomena associated with breakdown to turbulence. A vibrating ribbon apparatus is used to demonstrate that the deformation of the mean flow is responsible for substantial phase and amplitude distortion of Tollmien-Schlichting (TS) waves. Pseudo-flow visualization of hot-wire data shows that the breakdown of the distorted waves is more complex and occurs at a lower Reynolds number than the breakdown of the K-type secondary instability observed when the FSN is not present.


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