The Effect of Sheet Thickness on Near-Threshold Fatigue Crack Propagation and Oxide and Roughness-Induced Crack Closure

1987 ◽  
Vol 109 (1) ◽  
pp. 86-91 ◽  
Author(s):  
K. Tokaji ◽  
Z. Ando ◽  
K. Nagae

Characteristics of fatigue crack propagation have been investigated in a low carbon steel and a high tensile strength steel to evaluate the effect of sheet thickness. Crack propagation data are generated over a wide range of growth rates, from 10−8 to 10−3 mm/cycle, for load ratios of 0.05 and 0.70 at room temperature in laboratory air. Particular emphasis is placed on behavior at near-threshold growth rates. Near-threshold fatigue crack propagation behavior is found to show a marked sensitivity to sheet thickness, and near-threshold growth rates decrease and threshold values increase with increasing sheet thickness. Oxide and roughness-induced crack closure models are proposed as a mechanism for the effect of sheet thickness on near-threshold fatigue crack propagation. It is also shown that the requirement for specimen thickness recommended by ASTM, W/20≤B≤W/4, is not always valid for near-threshold fatigue crack propagation.

2003 ◽  
Vol 806 ◽  
Author(s):  
Peter A. Hess ◽  
Reinhold H. Dauskardt

ABSTRACTFatigue crack propagation mechanisms of bulk metallic glasses (BMGs) are not well understood, limiting their use in safety-critical structural applications particularly where complex fatigue loading may occur. Accordingly, the present study examines the effects of variable amplitude fatigue loading associated with block loading and tensile overloads on fatigue crack-growth rates in a Zr-based BMG. Crack growth studies were conducted on compact tension specimens using computer control of the applied stress intensity range, ΔK. Fatigue crack closure loads, which represent the initial contact of mating crack surfaces during the unloading cycle, were continuously monitored during testing. Abrupt drops in ΔK were found to significantly decrease fatigue crack-growth rates far below equilibrium values, arresting growth completely at a ΔK twice the nominal fatigue threshold ΔKTH. Conversely, an abrupt increase in ΔK was found to accelerate fatigue crack-growth rates. The effects of roughness-induced crack closure were assessed and found to be consistent with the suppression or acceleration of growth rates. However, in order to fully explain the observed transient growth rate response, other mechanisms that may be related to the fatigue mechanism itself were also considered. Specifically, the nature of the fatigue crack tip damage zone was also investigated. As BMGs lack distributed plasticity at low temperatures, the plastic zone differs greatly from that seen in ductile crystalline materials, and its role in fatigue crack propagation mechanisms is examined.


2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Koki Tazoe ◽  
Hiroto Tanaka ◽  
Masanori Oka ◽  
Genki Yagawa

1977 ◽  
Vol 99 (3) ◽  
pp. 195-204 ◽  
Author(s):  
R. O. Ritchie

Fatigue crack propagation behavior of an ultra-high strength steel (300-M) has been investigated in humid air over a very wide spectrum of growth rates from 10−8 to 10−1 mm/cycle. Particular emphasis has been devoted to the influence of mean stress (or load ratio R = Kmin/Kmax) and microstructure on fatigue crack growth near the threshold stress intensity for crack propagation, ΔK0. Increasing the load ratio from R = 0.05 to 0.70 was found to lead to increased near-threshold growth rates, and a decrease in the threshold stress intensity. Similarly, increasing material strength, by varying the microstructure through quench and tempering and isothermal transformation, resulted in higher near-threshold growth rates, and a marked reduction of ΔK0. These effects are contrasted with behavior at higher growth rates. The influence of strength on ΔK0 is rationalized in terms of the cyclic hardening or softening response of the material, and hence it is shown that cyclic softening can be beneficial to fatigue crack propagation resistance at very low growth rates. The results are discussed in the light of crack closure and environmental contributions to fatigue crack growth at low stress intensities.


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