Experimental and Numerical Cross-Over Jet Impingement in an Airfoil Trailing-Edge Cooling Channel

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
M. E. Taslim ◽  
A. Nongsaeng

Trailing edge cooling cavities in modern gas turbine airfoils play an important role in maintaining the trailing-edge temperature at levels consistent with airfoil design life. In this study, local and average heat transfer coefficients were measured in a test section, simulating the trailing-edge cooling cavity of a turbine airfoil using the steady-state liquid crystal technique. The test rig was made up of two adjacent channels, each with a trapezoidal cross-sectional area. The first channel, simulating the cooling cavity adjacent to the trailing-edge cavity, supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven crossover jets issued from these slots entered the trailing-edge channel and exited from a second row of race-track shaped slots on the opposite wall in staggered or inline arrangement. Two jet angles were examined. The baseline tests were for zero angle between the jet axis and the trailing-edge channel centerline. The jets were then tilted toward one wall (pressure or suction side) of the trailing-edge channel by 5 deg. Results of the two set of tests for a range of local jet Reynolds number from 10,000 to 35,000 were compared. The numerical models contained the entire trailing-edge and supply channels with all slots to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multiblock, multigrid, unstructured/adaptive commercial software was used in this investigation. Standard high Reynolds number k−ε turbulence model in conjunction with the generalized wall function for most parts was used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each cross-over and each exit hole from the total flow for different geometries. The major conclusions of this study were (a) except for the first and last cross-flow jets which had different flow structures, other jets produced the same heat transfer results on their target surfaces, (b) jets tilted at an angle of 5 deg produced higher heat transfer coefficients on the target surface. The tilted jets also produced the same level of heat transfer coefficients on the wall opposite the target wall, and (c) the numerical predictions of impingement heat transfer coefficients were in good agreement with the measured values for most cases; thus, computational fluid dynamics could be considered a viable tool in airfoil cooling circuit designs.

Author(s):  
M. E. Taslim ◽  
A. Nongsaeng

Trailing edge cooling cavities in modern gas turbine airfoils play an important role in maintaining the trailing edge temperature at levels consistent with airfoil design life. In this study, local and average heat transfer coefficients were measured in a test section simulating the trailing edge cooling cavity of a turbine airfoil using the steady-state liquid crystal technique. The test rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel, simulating the cooling cavity adjacent to the trailing-edge cavity, supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven crossover jets, issued from these slots entered the trailing-edge channel and exited from a second row of race-track shaped slots on the opposite wall in staggered or inline arrangement. Two jet angles were examined. The baseline tests were for zero angle between the jet axis and the trailing-edge channel centerline. The jets were then tilted towards one wall (pressure or suction side) of the trailing-edge channel by five degrees. Results of the two set of tests for a range of local jet Reynolds number from 10,000 to 35,000 were compared. The numerical models contained the entire trailing-edge and supply channels with all slots to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. Standard high Reynolds number k–ε turbulence model in conjunction with the generalized wall function for most parts was used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each cross-over and each exit hole from the total flow for different geometries. The major conclusions of this study were: a) except for the first and last cross-flow jets which had different flow structures, other jets produced the same heat transfer results on their target surfaces, b) jets tilted at an angle of 5 degrees produced higher heat transfer coefficients on the target surface. The tilted jets also produced the same level of heat transfer coefficients on the wall opposite the target wall and c) the numerical predictions of impingement heat transfer coefficients were in good agreement with the measured values for most cases thus CFD could be considered a viable tool in airfoil cooling circuit designs.


Author(s):  
M. E. Taslim ◽  
M. K. H. Fong

Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The test rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel, simulating the cooling cavity adjacent to the trailing-edge cavity, supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven crossover jets, issued from these slots entered the trailing-edge channel, impinged on eleven radial ribs and exited from a second row of race-track shaped slots on the opposite wall in staggered or inline arrangement. Two jet angles of 0 and 5° and a range of jet Reynolds number from 10,000 to 35,000 were tested and compared. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. Standard high Reynolds number k–ε turbulence model in conjunction with the generalized wall function for most parts was used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each crossover and each exit hole from the total flow for different geometries. The major conclusions of this study were: a) except for the first and last cross-flow jets which had different flow structures, other jets produced the same heat transfer results on their target surfaces, b) tilted crossover jets produced higher heat transfer coefficients on the target surface towards which they were tilted and lower values on the opposite surface and c) the numerical predictions of impingement heat transfer coefficients were in good agreement with the measured values for most cases thus CFD could be considered a viable tool in airfoil cooling circuit designs.


2013 ◽  
Vol 135 (5) ◽  
Author(s):  
M. E. Taslim ◽  
M. K. H. Fong

Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The test rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel, simulating the cooling cavity adjacent to the trailing-edge cavity, supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven crossover jets, issued from these slots entered the trailing-edge channel, impinged on eleven radial ribs and exited from a second row of race-track shaped slots on the opposite wall in staggered or inline arrangement. Two jet angles of 0 deg and 5 deg and a range of jet Reynolds number from 10,000 to 35,000 were tested and compared. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multiblock, multigrid, unstructured/adaptive commercial software was used in this investigation. The realizable k-ε turbulence model was employed in combination with an enhanced wall treatment approach for the near wall regions. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each crossover and each exit hole from the total flow for different geometries. The major conclusions of this study were: (a) except for the first and last cross-flow jets, which had different flow structures, other jets produced the same heat transfer results on their target surfaces; (b) tilted crossover jets produced higher heat transfer coefficients on the target surface towards which they were tilted and lower values on the opposite surface, and (c) the numerical predictions of impingement heat transfer coefficients were in good agreement with the measured values for most cases thus CFD could be considered a viable tool in airfoil cooling circuit designs.


Author(s):  
M. E. Taslim ◽  
X. Huang

Hot and harsh environments, sometimes experienced by gas turbine airfoils, can create undesirable effects such as clogging of the cooling holes. Clogging of the cooling holes along the trailing edge of an airfoil on the tip side and its effects on the heat transfer coefficients in the cooling cavity around the clogged holes is the main focus of this investigation. Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven cross-over jets, issued from these slots entered the trailing-edge channel, impinged on eleven radial ribs and exited from a second row of race-track shaped slots on the opposite wall that simulated the cooling holes along the trailing edge of the airfoil. Tests were run for the baseline case with all exit holes open and for cases in which 2, 3 and 4 exit holes on the airfoil tip side were clogged. All tests were run for two cross-over jet angles. The first set of tests were run for zero angle between the jet axis and the trailing-edge channel centerline. The jets were then tilted towards the ribs by five degrees. Results of the two set of tests for a range of jet Reynolds number from 10,000 to 35,000 were compared. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. The realizable k – ε turbulence model in combination with enhanced wall treatment approach for the near wall regions were used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each cross-over and each exit hole from the total flow for different geometries. The major conclusions of this study were: a) Clogging of the exit holes near the airfoil tip alters the distribution of the coolant mass flow rate through the crossover holes and changes the flow structure. Depending on the number of clogged exit holes (from 3 to 6, out of 12), the tip-end crossover hole experienced from 35% to 49% reductions in its mass flow rate while the root-end crossover hole, under the same conditions, experienced an increase of the same magnitude in its mass flow rate, b) up to 64% reduction in heat transfer coefficients on the tip-end surface areas around the clogged holes were observed which might have devastating effects on the airfoil life. At the same time, a gain in heat transfer coefficient of up 40% was observed around the root-end due to increased crossover flows, c) Numerical heat transfer results with the use of the realizable k – ε turbulence model in combination with enhanced wall treatment approach for the near wall regions were generally in a reasonable agreement with the test results. The overall difference between the CFD and test results was about 10%.


Author(s):  
Mohammad E. Taslim ◽  
Fei Xue

Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven cross-over jets, issued from these slots entered the trailing-edge channel, impinged on eleven ribs, made a 90-degree turn and exited from the end of the trailing-edge channel. Tests were run for the baseline case of smooth target wall as well as four angles of attack between the axial flow and the ribs (0°, 45°, 90° and 135°). Cross-over jet axis made a zero-degree angle with the trailing-edge channel center-plane. Jet Reynolds number was varied from 10,000 to 35,000. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. The k–ω with Shear Stress Transport (SST) turbulence model was used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each cross-over hole from the total flow for different rib geometries. The major conclusions of this study were:a) Both measured and numerically-obtained results show that the local Nusselt numbers correlate well with the local jet Reynolds numbers, b) 90° rib arrangement, that is when the cross-over jet axis was parallel to the rib longitudinal axis, produced a higher heat transfer coefficient, and c) Numerical heat transfer results were generally in good agreement with the test results. The overall difference between the CFD and test results was about 10%.


Author(s):  
M. E. Taslim ◽  
X. Huang

Hot and harsh environments, sometimes experienced by gas turbine airfoils, can create undesirable effects such as clogging of the cooling holes. Clogging of the cooling holes along the trailing edge of an airfoil on the tip side and its effects on the heat transfer coefficients in the cooling cavity around the clogged holes is the main focus of this investigation. Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven crossover jets, issued from these slots entered the trailing-edge channel, impinged on eleven radial ribs and exited from a second row of race-track shaped slots on the opposite wall that simulated the cooling holes along the trailing edge of the airfoil. Tests were run for the baseline case with all exit holes open and for cases in which 2, 3, and 4 exit holes on the airfoil tip side were clogged. All tests were run for two crossover jet angles. The first set of tests were run for zero angle between the jet axis and the trailing-edge channel centerline. The jets were then tilted towards the ribs by five degrees. Results of the two set of tests for a range of jet Reynolds number from 10,000 to 35,000 were compared. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multiblock, multigrid, unstructured/adaptive commercial software was used in this investigation. The realizable k-ε turbulence model in combination with enhanced wall treatment approach for the near wall regions were used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each crossover and each exit hole from the total flow for different geometries. The major conclusions of this study were: (a) clogging of the exit holes near the airfoil tip alters the distribution of the coolant mass flow rate through the crossover holes and changes the flow structure. Depending on the number of clogged exit holes (from 3 to 6, out of 12), the tip-end crossover hole experienced from 35% to 49% reductions in its mass flow rate while the root-end crossover hole, under the same conditions, experienced an increase of the same magnitude in its mass flow rate. (b) Up to 64% reduction in heat transfer coefficients on the tip-end surface areas around the clogged holes were observed which might have devastating effects on the airfoil life. At the same time, a gain in heat transfer coefficient of up 40% was observed around the root-end due to increased crossover flows. (c) Numerical heat transfer results with the use of the realizable k-ε turbulence model in combination with enhanced wall treatment approach for the near wall regions were generally in a reasonable agreement with the test results. The overall difference between the CFD and test results was about 10%.


Author(s):  
Mohammad Taslim ◽  
Joseph S. Halabi

Local and average heat transfer coefficients and friction factors were measured in a test section simulating the trailing edge cooling cavity of a turbine airfoil. The test rig with a trapezoidal cross sectional area was rib-roughened on two opposite sides of the trapezoid (airfoil pressure and suction sides) with tapered ribs to conform to the cooling cavity shape and had a 22-degree tilt in the flow direction upstream of the ribs that affected the heat transfer coefficients on the two rib-roughened surfaces. The radial cooling flow traveled from the airfoil root to the tip while exiting through 22 cooling holes along the airfoil trailing edge. Two rib geometries, with and without the presence of the trailing-edge cooling holes, were examined. The numerical model contained the entire trailing-edge channel, ribs and trailing-edge cooling holes to simulate exactly the tested geometry. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. Realizable k–ε turbulence model in conjunction with enhanced wall treatment approach for the near wall regions, was used for turbulence closure. The applied thermal boundary conditions to the CFD models matched the test boundary conditions. Comparisons are made between the experimental and numerical results.


Author(s):  
Rui Kan ◽  
Li Yang ◽  
Jing Ren ◽  
Hongde Jiang

Thermal issues of gas turbine blade trailing edge are complex and challenging, due to limited space for effective cooling. The trailing edge cavities are usually large aspect ratio ducts with lateral ejection. The objective of this study is to investigate the effects of different rib configurations and lateral ejection on heat transfer characteristics inside a trailing edge channel. The investigations were conducted on a large aspect ratio wedge-shaped channel with square ribs of e/Dh = 0.05, under Reynolds number 15,000. Twelve different configurations were tested: 1)three rib types, including a symmetry V-shaped rib configuration and two non-symmetry V-shaped rib configurations, of which the rib angles are 60 degrees, 2) two rib pitches, P/e = 10 and P/e = 5, 3) two flow directions, with an open tip outlet or with lateral ejection. Spatially resolved heat transfer distributions were obtained using the transient thermochromic liquid crystal experimental method. The configurations were also investigated numerically for the detailed flow field and for the validation of CFD codes. Results show that with lateral ejection, the heat transfer coefficients decrease from inlet to outlet. The heat transfer near the ejection holes is enhanced while heat transfer coefficients near the wall opposite to the exit holes decrease. The curvature of the streamlines creates a large separation area near the end of the channel and thus results in low local heat transfer coefficients. The P/e = 10 configurations have higher average heat transfer compared with P/e = 5 configurations. Average heat transfer coefficient is the highest with the center of the V-shaped rib placed at the middle of the channel, and is the lowest when the V-shaped rib center is located near the narrow part of the channel.


2017 ◽  
Vol 139 (7) ◽  
Author(s):  
Mohammad E. Taslim ◽  
Fei Xue

Airfoil trailing-edge cooling is the main focus of this study. The test section was made up of two adjacent trapezoidal channels, simulating the trailing-edge cooling cavity of a gas turbine airfoil and its neighboring cavity. Eleven racetrack-shaped holes were drilled on the partition wall between the two channels to produce 11 cross-over jets that impinged on the rib-roughened wall of the trailing-edge channel. The jets, after impinging on their respective target surface, turned toward the trailing-edge channel exit. Smooth target wall, as a baseline case, as well as four rib angles with the flow of 0 deg, 45 deg, 90 deg, and 135 deg are investigated. Cross-over holes axes were on the trailing-edge channel center plane, i.e., no tilting of the cross-over jets. Steady-state liquid crystal thermography technique was used in this study for a range of jet Reynolds number of 10,000–35,000. The test results are compared with the numerical results obtained from the Reynolds-averaged Navier–Stokes and energy equation. Closure was attained by k–ω with shear stress transport (SST) turbulence model. The entire test rig (supply and trailing-edge channels) was meshed with variable density hexagonal meshes. The numerical work was performed for boundary conditions identical to those of the tests. In addition to the impingement heat transfer coefficients, the numerical results provided the mass flow rates through individual cross-over holes. This study concluded that: (a) the local Nusselt numbers correlate well with the local jet Reynolds numbers, (b) 90 deg rib arrangement, that is, when the cross-over jet axis was parallel to the rib longitudinal axis, produced higher heat transfer coefficients, compared to other rib angles, and (c) numerical heat transfer results were generally in good agreement with the test results. The overall difference between the computational fluid dynamics (CFD) and test results was about 10%.


2014 ◽  
Vol 2014 ◽  
pp. 1-14 ◽  
Author(s):  
M. E. Taslim ◽  
J. S. Halabi

Local and average heat transfer coefficients and friction factors were measured in a test section simulating the trailing-edge cooling cavity of a turbine airfoil. The test rig with a trapezoidal cross-sectional area was rib-roughened on two opposite sides of the trapezoid (airfoil pressure and suction sides) with tapered ribs to conform to the cooling cavity shape and had a 22-degree tilt in the flow direction upstream of the ribs that affected the heat transfer coefficients on the two rib-roughened surfaces. The radial cooling flow traveled from the airfoil root to the tip while exiting through 22 cooling holes along the airfoil trailing-edge. Two rib geometries, with and without the presence of the trailing-edge cooling holes, were examined. The numerical model contained the entire trailing-edge channel, ribs, and trailing-edge cooling holes to simulate exactly the tested geometry. A pressure-correction based, multiblock, multigrid, unstructured/adaptive commercial software was used in this investigation. Realizablek-εturbulence model in conjunction with enhanced wall treatment approach for the near wall regions was used for turbulence closure. The applied thermal boundary conditions to the CFD models matched the test boundary conditions. Comparisons are made between the experimental and numerical results.


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