Overall and Adiabatic Effectiveness Values on a Scaled Up, Simulated Gas Turbine Vane

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Jason E. Dees ◽  
David G. Bogard ◽  
Gustavo A. Ledezma ◽  
Gregory M. Laskowski

Recent advances in computational power have made conjugate heat transfer simulations of fully conducting, film cooled turbine components feasible. However, experimental data available with which to validate conjugate heat transfer simulations is limited. This paper presents experimental measurements of external surface temperature on the suction side of a scaled up, fully conducting, cooled gas turbine vane. The experimental model utilizes the matched Bi method, which produces nondimensional surface temperature measurements that are representative of engine conditions. Adiabatic effectiveness values were measured on an identical near adiabatic vane with an identical geometry and cooling configuration. In addition to providing a valuable data set for computational code validation, the data shows the effect of film cooling on the surface temperature of a film cooled part. As expected, in nearly all instances, the addition of film cooling was seen to decrease the overall surface temperature. However, due to the effect of film injection causing early boundary layer transition, film cooling at a high momentum flux ratio was shown to actually increase surface temperature over 0.35 < s/C < 0.45.

Author(s):  
Jason E. Dees ◽  
David G. Bogard ◽  
Gustavo A. Ledezma ◽  
Gregory M. Laskowski

Recent advances in computational power have made conjugate heat transfer simulations of fully conducting, film cooled turbine components feasible. However, experimental data available with which to validate conjugate heat transfer simulations is limited. This paper presents experimental measurements of external surface temperature on the suction side of a scaled up, fully conducting, cooled gas turbine vane. The experimental model utilizes the matched Bi method, which produces non-dimensional surface temperature measurements that are representative of engine conditions. Adiabatic effectiveness values were measured on an identical near adiabatic vane with an identical geometry and cooling configuration. In addition to providing a valuable data set for computational code validation, the data shows the effect of film cooling on the surface temperature of a film cooled part. As expected, in nearly all instances the addition of film cooling was seen to decrease the overall surface temperature. However, due to the effect of film injection causing early boundary layer transition, film cooling at a high momentum flux ratio was shown to actually increase surface temperature over 0.35 < s/C < 0.45.


Entropy ◽  
2019 ◽  
Vol 21 (10) ◽  
pp. 1007 ◽  
Author(s):  
Du ◽  
Mei ◽  
Zou ◽  
Jiang ◽  
Xie

Numerical calculation of conjugate heat transfer was carried out to study the effect of combined film and swirl cooling at the leading edge of a gas turbine vane with a cooling chamber inside. Two cooling chambers (C1 and C2 cases) were specially designed to generate swirl in the chamber, which could enhance overall cooling effectiveness at the leading edge. A simple cooling chamber (C0 case) was designed as a baseline. The effects of different cooling chambers were studied. Compared with the C0 case, the cooling chamber in the C1 case consists of a front cavity and a back cavity and two cavities are connected by a passage on the pressure side to improve the overall cooling effectiveness of the vane. The area-averaged overall cooling effectiveness of the leading edge () was improved by approximately 57%. Based on the C1 case, the passage along the vane was divided into nine segments in the C2 case to enhance the cooling effectiveness at the leading edge, and was enhanced by 75% compared with that in the C0 case. Additionally, the cooling efficiency on the pressure side was improved significantly by using swirl-cooling chambers. Pressure loss in the C2 and C1 cases was larger than that in the C0 case.


Author(s):  
Lingyu Zeng ◽  
Xueying Li ◽  
Jing Ren ◽  
Hongde Jiang

Most experiments of blade film cooling are conducted with density ratio lower than that of turbine conditions. In order to accurately model the performance of film cooling under a high density ratio, choosing an appropriate coolant to mainstream scaling parameter is necessary. The effect of density ratio on film cooling effectiveness on the surface of a gas turbine twisted blade is investigated from a numerical point of view. One row of film holes are arranged in the pressure side and two rows in the suction side. All the film holes are cylindrical holes with a pitch to diameter ratio P/d = 8.4. The inclined angle is 30°on the pressure side and 34° on the suction side. The steady solutions are obtained by solving Reynolds-Averaged-Navier-Stokes equations with a finite volume method. The SST turbulence model coupled with γ-θ transition model is applied for the present simulations. A film cooling experiment of a turbine vane was done to validate the turbulence model. Four different density ratios (DR) from 0.97 to 2.5 are studied. To independently vary the blowing ratio (M), momentum flux ratio (I) and velocity ratio (VR) of the coolant to the mainstream, seven conditions (M varying from 0.25 to 1.6 on the pressure side and from 0.25 to 1.4 on the suction side) are simulated for each density ratio. The results indicate that the adiabatic effectiveness increases with the increase of density ratio for a certain blowing ratio or a certain momentum flux ratio. Both on the pressure side and suction side, none of the three parameters listed above can serve as a scaling parameter independent of density ratio in the full range. The velocity ratio provides a relative better collapse of the adiabatic effectiveness than M and I for larger VRs. A new parameter describing the performance of film cooling is introduced. The new parameter is found to be scaled with VR for nearly the whole range.


Author(s):  
Weiguo Ai ◽  
Thomas H. Fletcher

Numerical computations were conducted to simulate flyash deposition experiments on gas turbine disk samples with internal impingement and film cooling using a CFD code (FLUENT). The standard k-ω turbulence model and RANS were employed to compute the flow field and heat transfer. The boundary conditions were specified to be in agreement with the conditions measured in experiments performed in the BYU Turbine Accelerated Deposition Facility (TADF). A Lagrangian particle method was utilized to predict the ash particulate deposition. User-defined subroutines were linked with FLUENT to build the deposition model. The model includes particle sticking/rebounding and particle detachment, which are applied to the interaction of particles with the impinged wall surface to describe the particle behavior. Conjugate heat transfer calculations were performed to determine the temperature distribution and heat transfer coefficient in the region close to the film-cooling hole and in the regions further downstream of a row of film-cooling holes. Computational and experimental results were compared to understand the effect of film hole spacing, hole size and TBC on surface heat transfer. Calculated capture efficiencies compare well with experimental results.


Author(s):  
Firat Kiyici ◽  
Ahmet Topal ◽  
Ender Hepkaya ◽  
Sinan Inanli

A numerical study, based on experimental work of Inanli et al. [1] is conducted to understand the heat transfer characteristics of film cooled test plates that represent the gas turbine combustor liner cooling system. Film cooling tests are conducted by six different slot geometries and they are scaled-up model of real combustor liner. Three different blowing ratios are applied to six different geometries and surface cooling effectiveness is determined for each test condition by measuring the surface temperature distribution. Effects of geometrical and flow parameters on cooling effectiveness are investigated. In this study, Conjugate Heat Transfer (CHT) simulations are performed with different turbulence models. Effect of the turbulent Prandtl Number is also investigated in terms of heat transfer distribution along the measurement surface. For this purpose, turbulent Prandtl number is calculated with a correlation as a function of local surface temperature gradient and its effect also compared with the constant turbulent Prandtl numbers. Good agreement is obtained with two-layered k–ϵ with modified Turbulent Prandtl number.


Author(s):  
William D. York ◽  
D. Keith Walters ◽  
James H. Leylek

A documented numerical methodology for conjugate heat transfer was employed to predict the metal temperature of an internally-cooled gas turbine vane at realistic operating conditions. The conjugate heat transfer approach involves the simultaneous solution of the flow field (convection) and the conduction within the metal vane, allowing a solution of the complete heat transfer problem in a single simulation. This technique means better accuracy and faster turn-around time than the typical industry practice of multiple, decoupled solutions. In the present simulations, the solid and fluid zones were coupled by energy conservation at the interfaces. In the fluid zones, the Reynoldsaveraged Navier-Stokes equations were closed with a three-equation, eddy-viscosity model, developed in-house and previously documented, with the capability to predict laminar-to-turbulent boundary-layer transition. The single-point model is fully-predictive for transition and requires no problem-dependent user inputs. For comparison, a simulation was also run with a commercially available Realizable k-ε turbulence model. A high-quality, unstructured gird was employed in both cases. Numerical predictions for midspan temperature on the airfoil surface are compared to data from an open-literature experiment with the same geometry and operating conditions. The new model captured transition of the initially laminar boundary layer to a turbulent boundary layer on the suction surface. The results with the new model show excellent agreement with measured data for surface temperature over the majority of the airfoil surface. The new model showed a marked improvement over the Realizable k-ε model in all regions where laminar boundary layers exist, highlighting the importance of accurately modeling transition in turbomachinery heat transfer simulations.


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