Effects of Different Mold Materials and Coolant Media on the Cooling Performance of Epoxy-Based Injection Molds

Metal additive manufacturing techniques are frequently applied to the manufacturing of injection molds with a conformal cooling channel (CCC) in order to shorten the cooling time in the injection molding process. Reducing the cooling time in the cooling stage is essential to reducing the energy consumption in mass production. However, the distinct disadvantages include higher manufacturing costs and longer processing time in the fabrication of injection mold with CCC. Rapid tooling technology (RTT) is a widely utilized technology to shorten mold development time in the mold industry. In principle, the cooling time of injection molded products is affected by both injection mold material and coolant medium. However, little work has been carried out to investigate the effects of different mold materials and coolant media on the cooling performance of epoxy-based injection molds quantitatively. In this study, the effects of four different coolant media on the cooling performance of ten sets of injection molds fabricated with different mixtures were investigated experimentally. It was found that cooling water with ultrafine bubble is the best cooling medium based on the cooling efficiency of the injection molded parts (since the cooling efficiency is increased further by about 12.4% compared to the conventional cooling water). Mold material has a greater influence on the cooling efficiency than the cooling medium, since cooling time range of different mold materials is 99 s while the cooling time range for different cooling media is 92 s. Based on the total production cost of injection mold and cooling efficiency, the epoxy resin filled with 41 vol.% aluminum powder is the optimal formula for making an injection mold since saving in the total production cost about 24% is obtained compared to injection mold made with commercially available materials.

The effect of air velocity on the performance of the direct evaporative cooling system

This experimental study aimed to determine the effect of airflow velocity on the performance of a direct evaporative cooling system. Rectangular-shaped honeycomb cooling pads with a length of 34 cm, a width of 25 cm, and a thickness of 3.5 cm are used as cooling media. The main parameters of the study are low air velocity (2.3 ms−1), medium (3.2 ms−1), and high velocity (3.7 ms−1). The data collected include dry bulb temperature, wet bulb temperature, output air temperature, input and output air velocity, input and output humidity, and solar radiation. These data are used to determine saturation efficiency, cooling capacity, temperature decreases, and feasibility index. The experimental results are presented in the form of tables and graphs and analysed based on existing theories. The results showed that the evaporative cooling system could produce output temperatures up to 27.5°C with input 31.4°C at low airspeed, 27.97°C with input 31.47oC at medium speed, and 27.7°C with input 31.30°C at high air speed. It was concluded that a low airflow rate would add to the cooling efficiency, and the higher the airflow rate, the lower the cooling efficiency. The results showed that evaporative cooling is achievable with a feasibility index of 19.89 ≤ F*≤ 20.67. The results also affirmed that cooling capability is higher where the feasibility indexes are comparatively low.

Entropy analysis in spray cooling for dosing water injection

Spraying water in air improves air-cooling capacity, which then relies on the evaporation of water. Even for small drop sizes, literature reports that the evaporation remains limited inside the spray and below saturation limits. In this article, we describe the evolution of thermodynamic quantities in a mixture of air and evaporating liquid water. A complete and coherent formulation is used to express enthalpy, entropy and chemical potential. At constant enthalpy, we show that the chemical equilibrium corresponds to an intermediate state in which droplet evaporation is not complete and entropy is maximum under certain conditions. Results are compared with some experimental values measured in a wind tunnel downstream of a spray. The calculated values are consistent with observations. Cooling efficiency is discussed for the various parameters, which are the amount of water, air temperature and ambient humidity. Then, the numerical approach is inverted in order to forecast the amount of water needed to reach a target cooling temperature. This numerical approach is used to set water flow depending on inlet flow conditions and cooling objectives.

Dielectric properties of Shell oil transformer oil with impurities of carbon nanotubes and fullerene C60

At the temperature 293 K, the influence of two types of nanoimpurities (carbon multiwall nanotubes and C60 fullerene) both separately and together on the dielectric properties of Shell oil transformer oil has been studied. It has been shown that these impurities do not significantly effect on the value of the dielectric permittivity of Shell oil, but more significantly increase its conductivity. It has been found that in the presence of nanotubes inside Shell oil, the dependence of its electrical conductivity on the fullerene concentration is nonmonotonic. The samples with the fullerene concentration 100 ppm have the highest conductivity. At the fullerene concentration 300 ppm, the conductivity of Shell oil with the impurities of carbon nanotube and C60 fullerene becomes almost equal to the electrical conductivity of Shell oil only with the impurities of carbon nanotubes. It has been suggested that C60 fullerene can be used to reduce the electrical conductivity of Shell oil with magnetic nanoparticles required to increase the cooling efficiency of transformers under the action of their own magnetic field.

Research on the Hole Length Ratio of Fan-Shaped Holes in Flat Plate Film Cooling

To study the influence of different hole length ratios on the flow structure and film cooling efficiency, a calculation model of fan-shaped hole was constructed and numerically studied. The effect of different hole length ratios on the cooling efficiency under different blowing ratios was compared and analyzed. The results showed that as the blowing ratio increases, the overall average efficiency of most of the hole length ratio cases first increases and then decreases. Only in the case with a cylindrical part length/total length ratio of 0.5 did the efficiency continue to increase. When the blowing ratio is small, the spanwise average efficiency of each hole length ratio case is closer, but the flow structure and efficiency distribution are quite different. For the medium blowing ratio, the overall average efficiency of the small hole length ratio case is higher, and the efficiency decreases as the hole length ratio increases. When the cylindrical part length/total length ratio is further increased to 1, the cooling efficiency region basically converges into a spanwise narrow region. For larger blowing ratio conditions, after 10D after the hole outlet, the case with a cylindrical part length/total length of 0.5 is more efficient.

Heat Stress Mitigation with Fogging System of Anatolian Water Buffaloes

This research was carried out to investigate the possibilities of removing the heat stress that may occur in Anatolian water buffaloes with a fogging system and to determine the cooling efficiency of the system. In this context, two 24-headed groups were formed among the water buffaloes that were considered to have the same genetic similarities, were born in the same period and have the same lactation number. One group was housed under controlled shelter conditions (Shelter-I), where the ambient temperature can be controlled, and the other group was housed in existing farmer-raising conditions (Shelter-II). The same feed rations were applied to both buffalo groups. The cooling efficiency of the fogging system established in Shelter-I was between 45.6% and 85.7% positive. Temperature-Humidity Index values changed between 19.9 and 23.1 in Shelter-I and 19.5 and 26.4 in Shelter-II according to the maximum average data. According to these values, the level of stress in Shelter-II has reached very serious levels and affected the milk yield of buffaloes negatively. The corrected 305-day lactation milk yields were calculated as 1965.4 kg in Shelter-I and 1757.1 kg in Shelter-II. The differences between all data obtained for Shelter-I and Shelter-II were found statistically significant.

Development of the design of the research module - model of a high-temperature surface with induction heating

The paper describes a test bench for evaluating the cooling efficiency of a working area with a high energy density using a two-component dispersed coolant flow. The design of a pneumatic sprayer and the scheme of the working area cooled by a two-component dispersed flow are described. A description of the design of the new research module and a scheme for installing thermocouples on it is given. A method for measuring the temperature of the walls of the research module is proposed. Adjustment tests were performed at the operating parameters of the coolant p water = 2,5·105 Pa, p air = 2,0·105 Pa, G water = 0,048 kg/c; G air = 1,7·10−3 kg/c.

Research on Thermal Design of Server Structure Based on LRM Mode

Aiming at the module heat dissipation problem of a military domestic LRM mode server, a thermal design which can improve the module cooling efficiency and equipment integration is proposed. The design can realize the easy heat dissipation and high integration of on-board equipment. Through the design of fan device, module cooling and heat pipe, the heat dissipation efficiency of the server was improved, and the heat dissipation capacity of the module was improved. Thus the integration degree of on-board equipment was improved. The designed server was thermally analyzed and tested at + 65 °C. By comparing the experimental results with the thermal analysis results, the conclusion proved the correctness and feasibility of the research content in this paper.