Chemical Reactor Network Application to Emissions Prediction for Industial DLE Gas Turbine

Author(s):  
I. V. Novosselov ◽  
P. C. Malte ◽  
S. Yuan ◽  
R. Srinivasan ◽  
J. C. Y. Lee

A chemical reactor network (CRN) is developed and applied to a dry low emissions (DLE) industrial gas turbine combustor with the purpose of predicting exhaust emissions. The development of the CRN model is guided by reacting flow computational fluid dynamics (CFD) using the University of Washington (UW) eight-step global mechanism. The network consists of 31 chemical reactor elements representing the different flow and reaction zones of the combustor. The CRN is exercised for full load operating conditions with variable pilot flows ranging from 35% to 200% of the neutral pilot. The NOpilot. The NOx and the CO emissions are predicted using the full GRI 3.0 chemical kinetic mechanism in the CRN. The CRN results closely match the actual engine test rig emissions output. Additional work is ongoing and the results from this ongoing research will be presented in future publications.


Author(s):  
Igor V. Novosselov ◽  
Philip C. Malte

In this paper, the development of an eight-step global chemical kinetic mechanism for methane oxidation with nitric oxide formation in lean-premixed combustion at elevated pressures is described and applied. In particular, the mechanism has been developed for use in computational fluid dynamics (CFD) and chemical reactor network (CRN) simulations of combustion in lean-premixed gas turbine engines. Special attention is focused on the ability of the mechanism to predict NOx and CO exhaust emissions. Applications of the eight-step mechanism are reported in the paper, all for high-pressure, lean-premixed, methane-air (or natural gas-air) combustion. The eight steps of the mechanism are as follows: 1. Oxidation of the methane fuel to CO and H2O. 2. Oxidation of the CO to CO2. 3. Dissociation of the CO2 to CO. 4. Flame NO formation by the Zeldovich and nitrous oxide mechanisms. 5. Flame NO formation by the prompt and NNH mechanisms. 6. Post-flame NO formation by equilibrium H-atom attack on equilibrium N2O. 7. Post-flame NO formation by equilibrium O-atom attack on equilibrium N2O. 8. Post-flame Zeldovich NO formation by equilibrium O-atom attack on N2.



Author(s):  
Jian Li ◽  
Zhitao Wang ◽  
Tielei Li ◽  
Shuying Li

Abstract With the global warming, many countries pay more attention to environmental pollution. The NOx emissions has become an important index when gas turbine designed. This paper provides a method for predicting NOx emissions of marine gas turbine under variable operating conditions. Firstly build the 3-D model of combustor. The characteristic regions of combustor were divided according to the reaction principle. Then build the chemical reactor network (CRN) models of different characteristic regions. According to the NOx emissions of several specific operating points simulated by computational fluid dynamics (CFD), fit the relation between residence time and operating conditions by Newton interpolation in the CRN models. Then the prediction model of NOx emissions of gas turbine was established by using neural network. The NOx emissions under 0.7∼1.0 working conditions and 0.019∼0.023 fuel-air ratios can be predicted efficiently.



Author(s):  
Igor V. Novosselov ◽  
Philip C. Malte

In this paper, the development of an eight-step global chemical kinetic mechanism for methane oxidation with nitric oxide formation in lean-premixed combustion at elevated pressures is described and applied. In particular, the mechanism has been developed for use in computational fluid dynamics and chemical reactor network simulations of combustion in lean-premixed gas turbine engines. Special attention is focused on the ability of the mechanism to predict NOx and CO exhaust emissions. Applications of the eight-step mechanism are reported in the paper, all for high-pressure, lean-premixed, methane-air (or natural gas-air) combustion. The eight steps of the mechanism are as follows: (1) oxidation of the methane fuel to CO and H2O, (2) oxidation of the CO to CO2, (3) dissociation of the CO2 to CO, (4) flame-NO formation by the Zeldovich and nitrous oxide mechanisms, (5) flame-NO formation by the prompt and NNH mechanisms, (6) postflame-NO formation by equilibrium H-atom attack on equilibrium N2O, (7) postflame-NO formation by equilibrium O-atom attack on equilibrium N2O, and (8) postflame Zeldovich NO formation by equilibrium O-atom attack on N2.



2013 ◽  
Vol 27 (3) ◽  
pp. 1643-1651 ◽  
Author(s):  
Jungkyu Park ◽  
Truc Huu Nguyen ◽  
Daero Joung ◽  
Kang Yul Huh ◽  
Min Chul Lee


2020 ◽  
Vol 24 (3 Part B) ◽  
pp. 1977-1989
Author(s):  
Seyfettin Hataysal ◽  
Ahmet Yozgatligil

Gas turbine combustor performance was explored by utilizing a 1-D flow network model. To obtain the preliminary performance of combustion chamber, three different flow network solvers were coupled with a chemical reactor network scheme. These flow solvers were developed via simplified, segregated and direct solutions of the nodal equations. Flow models were utilized to predict the flow field, pressure, density and temperature distribution inside the chamber network. The network model followed a segregated flow and chemical network scheme, and could supply information about the pressure drop, nodal pressure, average temperature, species distribution, and flow split. For the verification of the model?s results, analyses were performed using CFD on a seven-stage annular test combustor from TUSAS Engine Industries, and the results were then compared with actual performance tests of the combustor. The results showed that the preliminary performance predictor code accurately estimated the flow distribution. Pressure distribution was also consistent with the CFD results, but with varying levels of conformity. The same was true for the average temperature predictions of the inner combustor at the dilution and exit zones. However, the reactor network predicted higher elemental temperatures at the entry zones.



2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Hamidreza Khodayari ◽  
Fathollah Ommi ◽  
Zoheir Saboohi

Abstract The purpose of this study is to predict the pollutant emissions generated within an aero-engine combustor model using the computational fluid dynamics-chemical reactor network (CFD-CRN) approach by modeling combustion in highly swirled flows. The selected test case is a laboratory double swirled combustor that came with an extensive experimental database from previous works for CH4/air diffusion flames at atmospheric pressure. The CFD-CRN modeling approach is initiated by solving Reynolds-averaged Navier–Stokes (RANS) equations for a 3D computational domain. The numerically achieved time-averaged values of the velocity components are in good agreement with the experimental data for two different thermal power. The CRN is obtained by dividing the flow field into ideal chemical reactors using various filters on the CFD results. The temperature, axial velocity, CH4, and O2 mass fractions distributions are selected as the splitting criteria for constructing the CRN. An uncertainty analysis is carried out to investigate the effects of different splitting approaches for the temperature criteria since it significantly affected the pollutant emissions in the gas turbine combustor. The simulations of the pollutant emissions are performed via the detailed gas-phase chemical kinetic mechanism of GRI-Mech 3.0. The nonlinear distribution of the temperature intervals result in lower uncertainty and provide reliable results even with a small number of ideal reactors. Also, it is observed that the CRN can be used in different operating conditions and provide suitable results if it is constructed with exceptional consideration. Moreover, a parametric study is performed by varying the equivalence ratio and air inlet temperature to investigate the trends of the NO and CO emissions.





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