Heat Transfer Enhancement Using Angled Grooves as Turbulence Promoters

2013 ◽  
Author(s):  
Krishnendu Saha ◽  
Sumanta Acharya
Keyword(s):  
Heat Transfer ◽  
Flow Direction ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement ◽  
Number Range ◽  
Pressure Drops ◽  
Friction Factors ◽  
Mainstream Flow ◽  
Turbine Airfoils

An experimental study is conducted on a simulated internal cooling channel of a turbine airfoil using angled grooves and combination of grooves-ribs to enhance the heat transfer from the wall. The grooves are angled at 45° to the mainstream flow direction and combinations of four different geometries are studied that include: (1) angled grooves with a pitch, p/δ = 10, (2) angled groove with a larger pitch, p/δ = 15, (3) combination of angled groove and 45° angled rib, and (4) combination of angled groove with transverse rib. Transient liquid crystal experiments are conducted for a Reynolds number range of 13,000–55,000, and local and averaged heat transfer coefficient values are presented for all the geometries. Pressure drops are measured between the inlet and the exit of the grooved channel and friction factors are calculated. The combination of the angled groove and 45° angled rib provided the highest performance factor of the four cases considered, and these values were higher or comparable to among the best-performing rib geometries (45-degree broken ribs) commonly used in gas turbine airfoils.

Heat Transfer Enhancement Using Angled Grooves as Turbulence Promoters

2014 ◽  
Vol 136 (8) ◽  
Author(s):  
Krishnendu Saha ◽  
Sumanta Acharya
Keyword(s):  
Heat Transfer ◽  
Flow Direction ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement ◽  
Number Range ◽  
Pressure Drops ◽  
Friction Factors ◽  
Mainstream Flow ◽  
Turbine Airfoils

An experimental study is conducted on a simulated internal cooling channel of a turbine airfoil using angled grooves and combination of grooves-ribs to enhance the heat transfer from the wall. The grooves are angled at 45 deg to the mainstream flow direction and combinations of four different geometries are studied that include (1) angled grooves with a pitch, p/δ = 10, (2) angled groove with a larger pitch, p/δ = 15, (3) combination of angled groove and 45 deg angled rib, and (4) combination of angled groove with transverse rib. Transient liquid crystal experiments are conducted for a Reynolds number range of 13,000–55,000, and local and averaged heat transfer coefficient values are presented for all the geometries. Pressure drops are measured between the inlet and the exit of the grooved channel and friction factors are calculated. The combination of the angled groove and 45 deg angled rib provided the highest performance factor of the four cases considered, and these values were higher or comparable to among the best-performing rib geometries (45 deg broken ribs) commonly used in gas turbine airfoils.

Heat Transfer in a Rotating Cooling Channel (AR = 2:1) With Rib Turbulators and a Tip Turning Vane

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Andrew F. Chen ◽  
Hao-Wei Wu ◽  
Nian Wang ◽  
Je-Chin Han
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement ◽  
Rib Turbulators ◽  
Effects Of Rotation ◽  
Cooling Passage ◽  
Turbine Airfoils

Experimental investigation on rotation and turning vane effects on heat transfer was performed in a two-pass rectangular internal cooling channel. The channel has an aspect ratio of AR = 2:1 and a 180 deg tip-turn, which is a scaled up model of a typical internal cooling passage of gas turbine airfoils. The leading surface (LS) and trailing surface (TS) are roughened with 45 deg angled parallel ribs (staggered P/e = 8, e/Dh = 0.1). Tests were performed in a pressurized vessel (570 kPa) where higher rotation numbers (Ro) can be achieved with a maximum Ro = 0.42. Five Reynolds numbers (Re) were examined (Re = 10,000–40,000). At each Reynolds number, five rotational speeds (Ω = 0–400 rpm) were considered. Results showed that rotation effects are stronger in the tip regions as compared to other surfaces. Heat transfer enhancement up to four times was observed on the tip wall at the highest rotation number. However, heat transfer enhancement is reduced to about 1.5 times with the presence of a tip turning vane at the highest rotation number. Generally, the tip turning vane reduces the effects of rotation, especially in the turn portion.

Exploring Applicability of Acoustic Heat Transfer Enhancement Across Various Perturbation Elements

2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Tapish Agarwal ◽  
Maximilian Stratmann ◽  
Simon Julius ◽  
Beni Cukurel
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Static Pressure ◽  
Pressure Fluctuations ◽  
Acoustic Excitation ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Number Range ◽  
Flow Modulation ◽  
Spatially Resolved

Abstract The requirements of improved heat transfer performance on turbine surfaces and internal cooling passages drive the research into exploring new methods for efficiency enhancements. The addition of ribbed structures inside the cooling ducts has proven to be most practical, which increases heat transfer from surfaces to fluid flow at the cost of some pressure loss. Many active and passive methods have been proposed for enhancing the heat transfer, where acoustic excitation has been recently shown to be an effective option. Moreover, the existing pressure fluctuations due to rotor–stator interactions can also be utilized as a source of excitation. However, the sensitivity of the phenomenon to various flow and geometric parameters has not been fully characterized. The present study investigates various aspects of convective heat transfer enhancement and turbulent flow modulation caused by acoustic forcing on separating and reattaching flow over isolated rib obstacles. A parametric study is conducted; rib obstacles of various sizes and shapes (including rectangular, squared, triangular, and semi-cylindrical) are installed in a low-speed, fully turbulent wind tunnel, and measurements are taken at different velocities and excitation frequencies. Static pressure and spatially resolved surface temperature measurements are performed to quantify the ramifications of acoustic excitation on the wetted wall. Within the favorable Strouhal number range of 0.1–0.25, an optimum value of 0.16 is observed. It is shown that triangular ribs are more prone to acoustic heat transfer enhancement than rectangular or cylindrical perturbations. A linear correlation between static pressure recovery rate and acoustic heat transfer enhancement is observed, which is invariant to change in size/shape of the rib as well as flow and excitation parameters.

Experimental Study on Flow Behavior and Heat Transfer Enhancement with Distinct Dimpled Gas Turbine Blade Internal Cooling Channel

2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Thermal Performance ◽  
Diameter Ratio ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.

Exploring Applicability of Acoustic Heat Transfer Enhancement Across Various Perturbation Elements

2020 ◽  
Author(s):  
Tapish Agarwal ◽  
Maximilian Stratmann ◽  
Simon Julius ◽  
Beni Cukurel
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Static Pressure ◽  
Pressure Fluctuations ◽  
Acoustic Excitation ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Number Range ◽  
Flow Modulation ◽  
Spatially Resolved

Abstract The requirements of improved heat transfer performance on turbine surfaces and internal cooling passages drive the research into exploring new methods for efficiency enhancements. Addition of ribbed structures inside the cooling ducts has proven to be most practical, which increases heat transfer from surfaces to fluid flow at the cost of some pressure loss. Many active and passive methods have been proposed for enhancing the heat transfer, where acoustic excitation has been recently shown to be an effective option. Moreover, the existing pressure fluctuations due to rotor-stator interactions can also be utilized as a source of excitation. However, the sensitivity of the phenomenon to various flow and geometric parameters has not been fully characterized. The present study investigates various aspects of convective heat transfer enhancement and turbulent flow modulation caused by acoustic forcing on separating and reattaching flow over isolated rib obstacles. A parametric study is conducted; rib obstacles of various sizes and shapes (including rectangular, squared, triangular, semi-cylindrical, etc.) are installed in a low-speed, fully turbulent wind tunnel and measurements are taken at different velocities and excitation frequencies. Static pressure and spatially resolved surface temperature measurements are performed to quantify the ramifications of acoustic excitation on the wetted wall. Within the favorable Strouhal number range of 0.1–0.25, an optimum value of 0.16 is observed. It is shown that triangular ribs are more prone to acoustic heat transfer enhancement than rectangular or cylindrical perturbations. A linear correlation between static pressure recovery rate and acoustic heat transfer enhancement is observed, which is invariant to change in size/shape of the rib as well as flow and excitation parameters.

Heat Transfer Enhancement in a Rectangular Channel With the Combination of Ribs, Dimples and Protrusions

2011 ◽  
Author(s):  
Jibing Lan ◽  
Yonghui Xie ◽  
Di Zhang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Thermal Performance ◽  
Rectangular Channel ◽  
Low Pressure ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Number Range ◽  
Baseline Case ◽  
The One

Rib turbulators can enhance the heat transfer successfully, but in most cases this is associated with large pressure loss penalties. Recently, dimple techniques become an attractive method for gas turbine blade internal cooling because dimples enhance heat transfer with low pressure penalty. In the present paper, a compound heat transfer enhancement technique, heat transfer enhancement in rectangular channel (Aspect ratio = 4) with the combination of ribs, dimples and protrusions, are investigated. The calculations are conducted on five different channel configurations. Case 1 which is the baseline configuration is a rectangular channel with rectangular ribs (e/Dh = 0.078, P/e = 10). In case 2, one row of dimples are placed between two ribs. In case 3, instead of dimples, one row of protrusions are placed between two ribs. In case 4, three rows of dimples are place between two ribs. Case 5 places three rows of protrusions between two ribs instead of dimples. The present paper focuses on Reynolds numbers (based on the channel hydraulic diameter) ranging from 10000 to 60000. In all configurations, the non-dimensional dimple/protrusion depths are 0.2. The results show that the rib+dimple cases provide minor increase in Nu/Nu0, f/f0 and thermal performance. Within the Reynolds number range studied, the Nu/Nu0 values of the three row rib+protrusion case is 17% ∼ 7% higher than that of the baseline case, and the decrease in f/f0 is about 10%. The thermal performance of the three row rib+protrusion case is about 16% higher than that of the baseline case. The Nu/Nu0 values of the one row rib+protrusion case is about 9% higher than that of the baseline case, and the decrease in f/f0 is about 12%. The thermal performance of the one row rib+protrusion case is about 14% higher than that of the baseline case. It can be concluded that rib+protrusion technique in rectangular channel has the potential to provide heat transfer enhancement with low pressure penalty.

Experimental investigations of pressure loss and heat transfer in a 180° bend of a ribbed two-pass internal cooling channel with engine-similar cross-sections

2009 ◽  
Vol 223 (6) ◽  
pp. 709-719 ◽  
Author(s):  
M Schüler ◽  
S O Neumann ◽  
B Weigand
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Cross Sections ◽  
Pressure Loss ◽  
Leading Edge ◽  
Experimental Investigations ◽  
Strong Increase ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement

In the present study, the pressure loss and heat transfer of a two-pass internal cooling channel with engine-similar cross-sections were investigated experimentally. This channel consisted of a trapezoidal leading edge pass, a sharp 180° bend, and a nearly rectangular outlet pass. The investigations focused on the influence of tip-to-web distance and rib configuration on pressure loss and heat transfer. The channel was equipped with skewed ribs (α=45°, P/ e=10, e/ dh=0.1) in an inline and a staggered configuration. The dimensionless tip-to-web distance Wel/ dS was varied from 0.6 to 1.2. The investigated Reynolds number ranged from 15 000 up to 100 000. The experimental results showed a strong increase in pressure loss with decreasing tip-to-web distance, while heat transfer was only slightly increasing. Both rib configurations showed nearly the same heat transfer enhancement in the bend region.

Experimental and Large Eddy Simulation Study for Visualizing Complex Flow Phenomena of Gas Turbine Internal Blade Cooling Channel with No Bend

2021 ◽  
pp. 1-19
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano
Keyword(s):  
Heat Transfer ◽  
Large Eddy Simulation ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Complex Flow ◽  
Pressure Drops ◽  
Two Circular Holes ◽  
Eddy Simulation ◽  
Large Eddy ◽  
Circular Holes

Abstract In this study, the internal cooling channel was investigated without any bend. Smooth surfaces and dimpled surfaces were investigated using the different combinations of connecting circular and rectangular holes. The computations were performed using the Large Eddy Simulation (LES) model for Reynolds (Re) numbers from 10,000 to 50,000. A total of six different connecting holes were investigated with a smooth and dimpled surface. A partial spherical dimple with two circular holes showed the highest heat transfer, but it has a higher pressure loss penalty. Even though the Leaf dimple with the rectangle indicated a low heat transfer because of low-pressure drops, it represents the highest efficiency at higher Reynolds numbers.

Performance Evaluation of a Modified Cross Section Grooved Channel as Turbulence Promoter in Internal Cooling Channel of a Gas Turbine Blade

2015 ◽  
Author(s):  
Krishnendu Saha ◽  
Deoras Prabhudharwadkar
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Gas Turbine ◽  
Cross Section ◽  
Channel Wall ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Ribbed Channel ◽  
Baseline Case ◽  
Mainstream Flow

Internal cooling channel in gas turbine blades use ribs as turbulence promoter to increase local turbulence and improve heat transfer from hot wall to coolant air flowing through the internal cooling channels. The ribs protrude into the flow and result in a significant pressure drop of the coolant air. Indentations like grooves in the cooling channel wall can also be used as turbulence promoters to enhance local heat transfer and as they do not protrude into the mainstream flow, the pressure drop penalty could be much lesser than a conventional ribbed channel. A numerical study is conducted under stationary condition on a square cross section channel representing an internal cooling channel of a turbine airfoil. Some standard and modified cross sections of grooved channel are used as turbulence promoters with a goal to enhance heat transfer from the internal cooling channel wall with minimal pressure drop. The steady state solution is based on using the Reynolds Averaged Navier-Stokes (RANS) equation and k-omega-SST turbulence model. Numerical calculations are done at four Reynolds numbers (Re=15000, 30000, 68000 and 88000) based on fluid properties at the inlet of the internal cooling channel. The grooves are placed on two opposite sides of the square cross section channel and other two walls are smooth walls without any turbulence promoters. A hemispherical cross section continuous groove which is placed perpendicular to the mainstream flow direction is taken as baseline case and a teardrop shaped groove is used to compare the performance difference between the two groove cross section. A broken shaped angled groove configuration with the teardrop cross section groove is also investigated to find the relative performance improvement with the baseline case. Performance comparison with standard 90° rib geometry is done to understand the overall effectiveness of the grooved geometries with respect to common standard in gas turbine blade internal cooling. The straight teardrop cross section groove improves the heat transfer values compared to the hemispherical cross section groove by 8–12% and the broken angled teardrop groove case improves heat transfer by 11–14% compared to the hemispherical cross section groove case. The pressure drop produced by all the groove geometries is about the same. It is seen that the broken angled groove can produce the same heat transfer enhancement compared to a 90° ribbed channel but the pressure drop is more than 3 times lesser compared to the ribbed case. Considering the heat transfer and pressure drop, an increase in thermal performance factor of 37–41% is seen for the angled grooved case compared to the 90° ribbed geometry.

scholarly journals A Numerical Investigation of Turbulent Flow and Heat Transfer in Rectangular Channels With Elliptic Scale-Roughened Walls

2013 ◽  
Vol 135 (8) ◽  
Author(s):  
Feng Zhou ◽  
Ivan Catton
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Flow Direction ◽  
Flow Characteristics ◽  
Volume Averaging ◽  
Spanwise Direction ◽  
Transfer Enhancement ◽  
Pressure Drops ◽  
Flow Mixing ◽  
Rectangular Channels

In the present paper, rectangular channels with six types of elliptic scale-roughened walls for heat transfer enhancement are numerically studied. Heat transfer and fluid flow characteristics for sixteen different scale-roughened models (with the scale height varying in the range from 1 mm to 2.5 mm) are numerically predicted using commercial computational fluid dynamics (CFD) code, Ansys cfx. The turbulent model employed is the k–ω based shear–stress transport (SST) model with automatic wall function treatment. In the performance evaluation, we use a “universal” porous media length scale based on volume averaging theory (VAT) to define the Reynolds number, Nusselt number, and friction factor. It is found that heat transfer performance is most favorable when the elliptic scales are oriented with their long axis perpendicular to the flow direction, while the scales elongated in the flow direction have lower Nusselt numbers and pressure drops compared with the circular scale-roughened channels. Results indicate that the scale-shaped roughness strongly spins the flow in the spanwise direction, which disrupts the near-wall boundary layers continuously and enhances the bulk flow mixing. With the flow marching in a more intense spiral pattern, a 40% improvement of heat transfer enhancement over the circular scale-roughened channels is observed.

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