Assessment of Fatigue Reliability of Power Transmission Gearing for Aerospace Propulsion Applications

2013 ◽  
Author(s):  
Stefano Beretta ◽  
Mauro Filippini ◽  
Pietro Luccarelli ◽  
Andrea Motta ◽  
Giuseppe Pasquero
Keyword(s):  
Fatigue Crack ◽  
Fatigue Strength ◽  
Fatigue Crack Growth ◽  
High Cycle Fatigue ◽  
Power Transmission ◽  
High Strength ◽  
Fatigue Tests ◽  
Cycle Fatigue ◽  
Bending Fatigue ◽  
Metallic Inclusions

The fatigue strength in presence of inclusions is one of the main topics for the fatigue of high strength steels, especially the case hardened ones adopted for power transmission. In this paper we analyze the fatigue strength of carburized gears in presence of inclusions in order to develop the reliability assessment of a power transmission for aerospace propulsion. The high cycle fatigue properties of a high strength carburizing steel have been experimentally determined by conducting bending fatigue tests with specimens with artificial defects and a coherent model for the assessment of fatigue crack growth thresholds by taking into account of the residual stresses due to carburizing has been developed. In parallel, the distribution of non-metallic inclusions has been estimated by carrying out high cycle fatigue tests onto cylindrical smooth specimens and by inspection of mirror polished sections of the material. Eventually, by employing a simplified finite element model of a highly loaded gear wheel, the bending fatigue strength of gear teeth and the reliability of a turbo-propeller power transmission was determined by incorporating the fatigue crack growth thresholds, the measured residual stress profiles and the statistics of extreme non-metallic inclusions into a competing risks model applied to FE discretization.

Fatigue of Stainless Steel Components: Toward Codified Rules Improvements

2013 ◽  
Author(s):  
Claude Faidy
Keyword(s):  
Stainless Steel ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Environmental Effects ◽  
Stainless Steels ◽  
High Cycle Fatigue ◽  
Fatigue Curve ◽  
Fatigue Tests ◽  
Cycle Fatigue ◽  
The Past

During the past 30 years many fatigue tests and fatigue analysis improvements have been developed in France in order to improve Codified Fatigue Rules of RCC-M, RSE-M and RCC-MRx. This paper will present comments and proposals for development of these rules associated to Gaps and Needs in order to finalize and justify the AFCEN Codes new rules. Recently 3 new international R&D results confirm possible un-conservative fatigue material data: - High cycle fatigue in air for stainless steel, - Environmental effects on fatigue S-N curve for all materials, and in particular stainless steels, - Fatigue Crack Growth law under PWR environment for stainless steel. In front of these new results, AFCEN is working on a 1st set of rules based on existing knowledge: - Air fatigue curve - PWR Environmental effects A periodic up-dating of AFCEN proposed rules will be done using French and International R&D programs with a particular attention on harmonization with other Code rules developed in USA, Japan and Germany, in particular.

scholarly journals On the determination of the bending fatigue strength in and above the very high cycle fatigue regime of shot-peened gears

2021 ◽  
Author(s):  
D. Fuchs ◽  
S. Schurer ◽  
T. Tobie ◽  
K. Stahl
Keyword(s):  
Fatigue Strength ◽  
High Cycle Fatigue ◽  
Load Carrying Capacity ◽  
Cycle Fatigue ◽  
Bending Fatigue ◽  
Very High Cycle Fatigue ◽  
Bending Load ◽  
Load Carrying ◽  
Bending Fatigue Strength ◽  
Very High

AbstractDemands on modern gearboxes are constantly increasing, for example to comply with lightweight design goals or new CO2 thresholds. Normally, to increase performance requires making gearboxes and powertrains more robust. However, this increases the weight of a standard gearbox. The two trends therefore seem contradictory. To satisfy both of these goals, gears in gearboxes can be shot-peened to introduce high compressive residual stresses and improve their bending fatigue strength. To determine a gear’s tooth root bending fatigue strength, experiments are conducted up to a defined number of load cycles in the high cycle fatigue range. However, investigations of shot-peened gears have revealed tooth root fracture damage initiated at non-metallic inclusions in and above the very high cycle fatigue range. This means that a further reduction in bending load carrying capacity has to be expected at higher load cycles, something which is not covered under current standard testing conditions. The question is whether there is a significant decrease in the bending load carrying capacity and, also, if pulsating tests conducted at higher load cycles—or even tests on the FZG back-to-back test rig—are necessary to determine a proper endurance fatigue limit for shot-peened gears. This paper examines these questions.

High Cycle Fatigue Behavior of Recycled Additive Manufactured Electron Beam Melted Titanium Ti6Al4V

2020 ◽  
Author(s):  
Melody Mojib ◽  
Rishi Pahuja ◽  
M. Ramulu ◽  
Dwayne Arola
Keyword(s):  
Electron Beam ◽  
Fatigue Life ◽  
Rough Surface ◽  
High Cycle Fatigue ◽  
Fatigue Behavior ◽  
High Strength ◽  
Fatigue Tests ◽  
Cycle Fatigue ◽  
Initiation And Propagation ◽  
Powder Recycling

Abstract Metal Additive Manufacturing (AM) has become a popular method for producing complex and unique geometries, especially gaining traction in the aerospace and medical industries. With the increase in adoption of AM and the high cost of powder, it is critical to understand the effects of powder recycling on part performance to move towards material qualification and certification of affordable printed components. Due to the limitations of the Electron Beam Melting (EBM) process, current as-printed components are susceptible to failure at limits far below wrought metals and further understanding of the material properties and fatigue life is required. In this study, a high strength Titanium alloy, Ti-6Al-4V, is recycled over time and used to print fatigue specimens using the EBM process. Uniaxial High Cycle Fatigue tests have been performed on as-printed and polished cylindrical specimens and the locations of crack initiation and propagation have been determined through the use of a scanning electron microscope. This investigation has shown that the rough surface exterior is far more detrimental to performance life than the powder degradation occurring due to powder reuse. In addition, the effects of the rough surface exterior as a stress concentration is evaluated using the Arola-Ramulu. The following is a preliminary study of the effects powder recycling and surface treatments on EBM Ti-6Al4V fatigue life.

Fatigue of Stainless Steel Components: Toward Codified Rules Improvements

2013 ◽  
Author(s):  
Claude Faidy
Keyword(s):  
Stainless Steel ◽  
Fatigue Crack ◽  
Environmental Effects ◽  
Stainless Steels ◽  
High Cycle Fatigue ◽  
Fatigue Curve ◽  
Fatigue Tests ◽  
Correction Factors ◽  
Cycle Fatigue ◽  
The Past

During the past 30 years many fatigue tests and fatigue analysis improvements have been developed in France in order to improve Codified Fatigue Rules of French Nuclear Codes: RCC-M, RSE-M and RCC-MRx. This paper will present comments and proposals for development of these rules associated to Gaps and Needs in order to finalize and justify the AFCEN Codes new rules. Recently 3 new international R&D results confirm possible un-conservative fatigue material data: - High cycle fatigue in air for stainless steel, - Environmental effects on fatigue S-N curve for all materials, and in particular stainless steels, - Fatigue Crack Growth law under PWR environment for stainless steel. In front of these new results, AFCEN is working on a 1st set of rules based on existing knowledge: - Air fatigue curve: mean and design - PWR Environmental effects with detrimental correction factors A periodic up-dating of AFCEN proposed rules will be done using French and International R&D programs with a particular attention on harmonization with other Code rules developed in USA, Japan and Germany, in particular.

Sign in / Sign up

Export Citation Format

Share Document