Strip-Yield Modeling of Load-Time-Temperature Effects on Crack Growth in Engine Materials

Author(s):  
James C. Newman ◽  
Rani Sullivan

Abstract Plastic and creep deformations around a crack front and in the wake of a moving crack under cyclic loading are implemented into the life-prediction code, FASTRAN (a strip-yield model). Creep deformations are modeled by stress relaxation around the crack-tip location, since the crack-front material is under displacement control due to the surrounding elastic material. Sinusoidal and trapezoidal loading are considered. A modified linear superposition model was used to compute the cyclic- and time-dependent damage, which was based on the stress-intensity-factor concept for creep-brittle materials. Application of the modified strip-yield model was made on two sets of test data on Inconel-718 alloy. The environments were laboratory air or helium gas. From the literature, the “environment” had been shown to be a major contributor to damage magnitudes. Thus, the time-dependent crack-growth constants were selected to match the test data. In addition, the effects of a small overload on time-dependent damage, and the effects of stress relaxation and varying temperatures on crack-opening stresses and cyclic crack-tip-opening displacements, were studied.

2010 ◽  
Vol 57 (1) ◽  
pp. 1-20
Author(s):  
Małgorzata Skorupa ◽  
Tomasz Machniewicz

Application of the Strip Yield Model to Crack Growth Predictions for Structural SteelA strip yield model implementation by the present authors is applied to predict fatigue crack growth observed in structural steel specimens under various constant and variable amplitude loading conditions. Attention is paid to the model calibration using the constraint factors in view of the dependence of both the crack closure mechanism and the material stress-strain response on the load history. Prediction capabilities of the model are considered in the context of the incompatibility between the crack growth resistance for constant and variable amplitude loading.


Author(s):  
Wolf Reinhardt ◽  
Don Metzger

The strip yield model is widely used to describe crack tip plasticity in front of a crack. In the strip yield model the stress in the plastic zone is considered as known, and stress and deformation fields can be obtained from elastic solutions using the condition that the crack tip stress singularity vanishes. The strip yield model is generally regarded to be valid to describe small scale plasticity at a crack tip. The present paper examines the behavior of the strip yield model at the transition to large-scale plasticity and its relationship to net section plasticity descriptions. A bar in bending with a single edge crack is used as an illustrative example to derive solutions and compare with one-sided and two-sided plasticity solutions.


Author(s):  
B. Andrews ◽  
G. P. Potirniche

Growing demand for clean, affordable energy has driven the power industry towards generation plants with higher thermal efficiency and higher operating temperatures. ASTM Grade 91 is a high chromium (9Cr-1Mo) creep resistant steel commonly used in high temperature pressure vessel and piping applications. These service conditions often involve a combination of stationary and cyclic loads at elevated temperatures. Lifecycle assessments of components under such conditions require modeling of both creep and fatigue behaviors. This paper develops two approaches to modeling mixed creep and fatigue crack growth for lifetime assessment of high service temperature components. Both approaches model fatigue crack growth using the Paris law integrated over the number of lifetime cyclic reversals to obtain crack extension. A strip yield model is used to characterize the crack tip stress-strain fields. The first approach employed an explicit method to approximate creep crack growth using C* as a crack tip parameter characterizing creep crack extension. The Norton power law was explicitly solved to model the primary and secondary stages of creep. The second approach used an implicit method to solve a set of constitutive equations based on properties of the material microstructure to model all creep stages. Constitutive equations were fit to experimental data collected at stresses 10–60% of yield and temperatures 550–650°C. These methods were compared to published experimental data under purely stationary loads, purely cyclic loads and mixed loading. Both models showed good agreement with experimental data in the stress and temperature conditions considered.


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