An Experimental Study on Flow Boiling Heat Transfer Outside Horizontal Enhanced Tubes

Author(s):  
Liangxiang Ma ◽  
Jianghui Zhang ◽  
Xiang Ma ◽  
Zongbao Gu ◽  
Yan He ◽  
...  

Abstract A flow boiling heat transfer experimental investigation on the shell-side of a smooth tube and two enhanced tubes (C-EHT, P-EHT) was performed using R410A as working fluid. The outer surface of the C-EHT tube is covered with special fins having a salient height, and the inner surface has a thread structure with the same distribution density. The outer surface of the P-EHT tube has lots of tiny pits formed by high-strength sandblasting and smooth inner surface. The inlet and outlet vapor quality is 0.2 and 0.8 at a saturation temperature of 279K. The flow boiling experimental results show that the evaporation heat transfer coefficient of C-EHT tube is the largest among the tested tubes. However, for the P-EHT tube, its heat transfer coefficient is lower than that of smooth tube. C-EHT tube with special fins has higher heat transfer area, which can also intensify the interfacial turbulence with increasing fins. The reason why the flow boiling heat transfer coefficient of the P-EHT tube is lower than that of the smooth tube is that the diameter of the pit on P-EHT tube is too small to form the nucleation cites, which results in bubble retention under the condition of low mass flux and deteriorates the flow boiling heat transfer performance.

Author(s):  
Lorenzo Cremaschi

Driven by higher energy efficiency targets and industrial needs of process intensification and miniaturization, nanofluids have been proposed in energy conversion, power generation, chemical, electronic cooling, biological, and environmental systems. In space conditioning and in cooling systems for high power density electronics, vapor compression cycles provide cooling. The working fluid is a refrigerant and oil mixture. A small amount of lubricating oil is needed to lubricate and to seal the sliding parts of the compressors. In heat exchangers the oil in excess penalizes the heat transfer and increases the flow losses: both effects are highly undesired but yet unavoidable. This paper studies the heat transfer characteristics of nanorefrigerants, a new class of nanofluids defined as refrigerant and lubricant mixtures in which nano-size particles are dispersed in the high-viscosity liquid phase. The heat transfer coefficient is strongly governed by the viscous film excess layer that resides at the wall surface. In the state-of-the-art knowledge, while nanoparticles in the refrigerant and lubricant mixtures were recently experimentally studied and yielded convective in-tube flow boiling heat transfer enhancements by as much as 101%, the interactions of nanoparticles with the mixture still pose several open questions. The model developed in this work suggested that the nanoparticles in this excess layer generate a micro-convective mass flux transverse to the flow direction that augments the thermal energy transport within the oil film in addition to the macroscopic heat conduction and fluid convection effects. The nanoparticles motion in the shearing-induced and non-uniform shear rate field is added to the motion of the nanoparticles due to their own Brownian diffusion. The augmentation of the liquid phase thermal conductivity was predicted by the developed model but alone it did not fully explain the intensification on the two-phase flow boiling heat transfer coefficient reported in previous work in the literature. Thus, additional nano- and micro-scale heat transfer intensification mechanisms were proposed.


Author(s):  
Y. F. Xue ◽  
M. Z. Yuan ◽  
J. J. Wei

Experiments of flow boiling heat transfer coefficient of FC-72 were carried out over simulated silicon chip of 10×10×0.5 mm3 for electronic cooling. Four kinds of micro-pin-fins with the dimensions of 30×60, 30×120, 50×60, 50×120 μm2 (thickness, t × height, h) respectively, were fabricated on the chip surfaces by the dry etching technique to enhance boiling heat transfer. A smooth chip was also tested for comparison. The experiments were conducted at three different fluid velocities (0.5, 1 and 2m/s) and three different liquid subcoolings (15, 25 and 35K). All micro-pin-finned surfaces show a considerable heat transfer enhancement compared to the smooth surface. Both the forced convection and nucleate boiling heat transfer contribute to the total heat transfer performance. The contribution of each factor to the total heat transfer has been clearly presented in the flow boiling heat transfer coefficient curves. In a lower heat flux region, the heat transfer coefficient increases greatly with increasing fluid velocity, but increases slightly with increasing heat flux, indicating that the single-phase forced convection dominates the heat transfer process. With further increasing heat flux to the onset of nucleate boiling, the heat transfer coefficient increases remarkably. For a given liquid subcooling, the curves of flow boiling heat transfer coefficient at fluid velocities of 0.5 and 1 m/s almost follow one line for each surface, showing insensitivity of nucleate boiling heat transfer to fluid velocity. However, at the largest fluid velocity of 2 m/s, the slope of the flow boiling heat transfer coefficient curves for micro-pin-finned surfaces becomes smaller, indicating that the forced convection also plays an important role besides the nucleate boiling heat transfer. The curves of the flow boiling heat transfer coefficient can be used to determine the boiling incipience at different fluid velocities, which provides a basis for the suitable fluid velocity selection in designing highly efficient cooling scheme for electronic devices.


Author(s):  
Chaobin Dang ◽  
Minxia Li ◽  
Eiji Hihara

In this study, the boiling heat transfer coefficients of carbon dioxide with a PAG-type lubricating oil entrained from 0 to 5 wt% in a horizontally placed smooth tube with an inner diameter of 2 mm were experimentally investigated under the following operating conditions: mass fluxes from 170 to 320 kg/m2s, heat fluxes from 4.5 to 36 kW/m2, and a saturation temperature of 15 °C. The results show that for a low oil concentration of approximately 0.5% to 1%, no further deterioration of the heat transfer coefficient was observed at higher oil concentrations in spite of a significant decrement of the heat transfer coefficient compared to that under an oil-free condition. The heat flux still had a positive influence on the heat transfer coefficient in low quality regions. However, no obvious influence was observed in high quality regions, which implies that nucleate boiling dominates in the low quality region whereas it is suppressed in the high quality regions. Unlike the mass flux under an oil-free condition, mass flux has a significant influence on the heat transfer coefficient, with a maximum increase of 50% in the heat transfer. On the basis of our experimental measurements of the flow boiling heat transfer of carbon dioxide under wide experimental conditions, a flow boiling heat transfer model for horizontal tubes has been proposed for a mixture of CO2 and polyalkylene glycol (PAG oil) in the pre-dryout region, with consideration of the thermodynamic properties of the mixture. The surface tension and viscosity of the mixture were particularly taken into account. New factors were introduced into the correlation to reflect the suppressive effects of the mass flux and the oil on both the nucleate boiling. It is shown that the calculated results can depict the influence of the mass flux and the heat flux on both nucleate boiling and convection boiling.


Author(s):  
Yanfeng Fan ◽  
Ibrahim Hassan

Flow oscillation is a crucial issue for the development of flow boiling heat transfer in the applications. Inlet orifice has been proven be an option to eliminate the oscillation. However, the effects of inlet orifice on critical heat flux and flow boiling heat transfer coefficient are lack of study. In this work, the effects of inlet restriction on critical heat flux and heat transfer coefficient in single horizontal microtube under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two smaller microtubes are assembled at the inlet of main microtube to achieve the restriction configurations of 50% and 20% area ratios. The experimental measurement is carried out at mass fluxes ranging from 160–870 kg/m2·s and heat fluxes varying from 6–170 kW/m2. Two saturation pressures, 10 and 45 kPa, are tested. The experimental results of critical heat flux and two phase heat transfer coefficient obtained in the microtube without orifice are compared with the existing correlations. The addition of an orifice does not enhance the normal critical heat flux but increases the premature critical heat flux. In aspect of heat transfer, the orifice shows improvement on heat transfer coefficient at low mass flux and high saturation pressure.


Author(s):  
K. S. Park ◽  
W. H. Choo ◽  
K. H. Bang

The flow boiling heat transfer coefficient of R-22 in small hydraulic diameter tubes has been experimentally studied. Both brass and aluminum round tubes of 1.66 mm inside diameter are used for the test section. The ranges of the major experimental parameters are 300∼600 kg/m2s of refrigerant mass flux, 10∼20 kW/m2 of the wall heat flux, 0.0∼0.9 of the inlet vapor quality. The experimental result showed that the flow boiling heat transfer coefficient in this small tubes are in the range of 2∼4 kW/m2K and it varies only by heat flux, independent of mass flux and vapor quality. It is also observed that the heat transfer coefficients in the aluminum tube are up to 50% higher than in the brass tube.


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