Transient Critical Heat Fluxes of Subcooled Water Flow Boiling in a Short SUS304-Tube With Twisted-Tape Insert

Author(s):  
Koichi Hata ◽  
Yasuyuki Shirai ◽  
Suguru Masuzaki

The transient critical heat fluxes (transient CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G = 3997.79 to 13419.8 kg/m2s), inlet liquid temperatures (Tin = 293.55 to 300.85 K), outlet pressures (Pout = 825.19 to 860.95 kPa) and exponentially increasing heat inputs (Q = Q0exp(t/τ), τ = 26.85 ms to 8.42 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d = 6 mm), heated length (L = 59.4 mm), effective length (Leff = 49.4 mm), L/d (= 9.9), Leff/d (= 8.23) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.89 μm) is used in this work. The SUS304 twisted-tape with width (w = 5.6 mm), thickness (δT = 0.6 mm), total length (l = 372 mm) and twist ratio, y [= H/d = (pitch of 180° rotation)/d], of 3.37 is used. The transient CHFs for a short SUS304-tube with twisted-tape insert are compared with authors’ steady-state CHF data for a short SUS304-tube with various twisted-tape inserts, their transient CHF data for the empty SUS304-tube and the values calculated by authors’ steady-state CHF correlations for the test tubes with various twisted-tape inserts and their transient CHF correlations for the empty test tubes. The influences of twisted-tape insert, heating rate and swirl velocity on the transient CHF are investigated into details and the widely and precisely predictable correlations of the transient CHF for the test tube with twisted-tape insert are given based on the experimental data. The correlations can describe the transient CHFs for a short SUS304-tube with twisted-tape of y = 3.37 obtained in this work within −27 to 7.9 % difference.

Author(s):  
Koichi Hata ◽  
Yasuyuki Shirai ◽  
Suguru Masuzaki

The transient critical heat fluxes in SUS304-circular tubes with various twisted-tape inserts are systematically measured for mass velocities (G = 3988 to 13620 kg/m2s), inlet liquid temperatures (Tin = 287.55 to 313.14 K), outlet pressures (Pout = 805.11 to 870.23 kPa) and exponentially increasing heat inputs (Q = Q0exp(t/τ), τ = 28.39 ms to 8.43 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304-circular tube of inner diameter (d = 6 mm), heated length (L = 59.4 mm), effective length (Leff = 49.4 mm), L/d (= 9.9), Leff/d (= 8.23) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.89 μm) is used in this work. The SUS304 twisted tapes with twist ratios, y [= H/d = (pitch of 180° rotation)/d], of 2.40 and 4.45 are used. The transient critical heat fluxes for SUS304-circular tubes with various twisted-tape inserts are compared with authors’ transient CHF data for the empty SUS304-circular tube and a SUS304-circular tube with twisted-tape of y = 3.37, and the values calculated by authors’ transient CHF correlations for the empty circular tube and the circular tube with twisted-tape insert. The influences of heating rate, twist ratio and swirl velocity on the transient CHF are investigated into details and the widely and precisely predictable correlations of the transient CHF against inlet and outlet subcoolings for the circular tubes with various twisted-tape inserts are given based on the experimental data. The correlations can describe the transient CHFs for SUS304-tubes with various twisted-tape inserts obtained in this work within −27 to 7.9% difference.


Author(s):  
Koichi Hata ◽  
Suguru Masuzaki

The subcooled boiling heat transfer (HT) and the steady-state critical heat fluxes (CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G = 4016 to 13850 kg/m2s), inlet liquid temperatures (Tin = 285.82 to 363.96 K), outlet pressures (Pout = 764.76 to 889.02 kPa) and exponentially increasing heat input (Q = Q0exp(t/τ), τ = 8.5 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d = 6 mm), heated length (L = 59.5 mm), effective length (Leff = 49.1 mm), L/d (= 9.92), Leff/d (= 8.18) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.18 μm) is used in this work. The SUS304 twisted tape with twist ratio, y [= H/d = (pitch of 180° rotation)/d], of 3.39 is used. The relation between inner surface temperature and heat flux for the SUS304-tube with the twisted-tape insert are clarified from non-boiling to CHF. The subcooled boiling heat transfer for SUS304-tube with the twisted-tape insert is compared with our empty SUS304-tube data and the values calculated by our and other workers’ correlations for the subcooled boiling heat transfer. The influences of the twisted-tape insert and the swirl velocity on the subcooled boiling heat transfer and the CHFs are investigated into details and the widely and precisely predictable correlations of the subcooled boiling heat transfer and the CHFs for turbulent flow of water in the SUS304-tube with twisted-tape insert are given based on the experimental data. The correlations can describe the subcooled boiling heat transfer coefficients and the CHFs obtained in this work within −25 to +15% difference.


Author(s):  
Koichi Hata ◽  
Katsuya Fukuda ◽  
Suguru Masuzaki

The transient critical heat fluxes (transient CHFs) in SUS304-circular tubes with various twisted-tape inserts are systematically measured for mass velocities (G = 3988–13,620 kg/m2s), inlet liquid temperatures (Tin = 287.55–313.14 K), outlet pressures (Pout = 805.11–870.23 kPa) and exponentially increasing heat inputs (Q = Q0 exp(t/τ), exponential periods, τ, of 28.39 ms to 8.43 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304-circular tube of inner diameter (d = 6 mm), heated length (L = 59.4 mm), effective length (Leff = 49.4 mm), L/d (=9.9), Leff/d (=8.23), and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.89 μm) is used in this work. The SUS304 twisted-tapes with twist ratios, y [H/d = (pitch of 180 deg rotation)/d], of 2.40 and 4.45 are used. The transient critical heat fluxes for SUS304-circular tubes with the twisted-tapes of y = 2.40 and 4.45 are compared with authors' transient CHF data for the empty SUS304-circular tube and a SUS304-circular tube with the twisted-tape of y = 3.37, and the values calculated by authors' transient CHF correlations for the empty circular tube and the circular tube with twisted-tape insert. The influences of heating rate, twist ratio and swirl velocity on the transient CHF are investigated into details and the widely and precisely predictable correlations of the transient CHF against inlet and outlet subcoolings for the circular tubes with various twisted-tape inserts are given based on the experimental data. The correlations can describe the transient CHFs for SUS304-circular tubes with various twisted-tapes of twist ratios (y = 2.40, 3.37, and 4.45) in the wide experimental ranges of exponential periods (τ = 28.39 ms to 8.43 s) and swirl velocities (usw = 5.04–20.72 m/s) obtained in this work within −26.19% to 14.03% difference. The mechanism of the subcooled flow boiling critical heat flux in a circular tube with twisted-tape insert is discussed.


Author(s):  
Koichi Hata ◽  
Suguru Masuzaki

The subcooled boiling heat transfer (HT) and the steady-state critical heat fluxes (CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G = 4016 to 13950 kg/m2s), inlet liquid temperatures (Tin = 285.82 to 363.96 K), outlet pressures (Pout = 764.76 to 889.02 kPa) and exponentially increasing heat input (Q = Q0 exp(t/τ), τ = 8.5 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d = 6 mm), heated length (L = 59.5 mm), effective length (Leff = 49.1 mm), L/d (= 9.92), Leff/d (= 8.18) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.89 μm) is used in this work. The SUS304 twisted tape with twist ratios, y [= H/d = (pitch of 180° rotation)/d], of 2.39, 3.39 and 4.45 are used. The relations between inner surface temperatures and heat fluxes for the SUS304-tubes with various twisted-tape inserts are clarified from non-boiling to CHF. The subcooled boiling heat transfers for SUS304-tubes with various twisted-tape inserts are compared with our empty SUS304-tube data and the values calculated by our and other workers’ correlations for the subcooled boiling heat transfer. The influences of the twisted-tape insert, the twist ratio and the swirl velocity on the subcooled boiling heat transfer and the CHFs are investigated into details and the widely and precisely predictable correlations of the subcooled boiling heat transfer and the CHFs for turbulent flow of water in the SUS304-tubes with twisted-tape inserts are given based on the experimental data. The correlations can describe the subcooled boiling heat transfer coefficients and the CHFs obtained in this work within −25 to +15% difference.


Author(s):  
Koichi Hata ◽  
Suguru Masuzaki

The subcooled boiling heat transfer and the steady state critical heat fluxes (CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G=4016–13,950 kg/m2 s), inlet liquid temperatures (Tin=285.8–364.0 K), outlet pressures (Pout=764.8–889.0 kPa), and exponentially increasing heat input (Q=Q0 exp(t/τ) and τ=8.5 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d=6 mm), heated length (L=59.5 mm), effective length (Leff=49.1 mm), L/d(=9.92), Leff/d(=8.18), and wall thickness (δ=0.5 mm) with average surface roughness (Ra=3.89 μm) is used in this work. The SUS304 twisted-tape with twist ratios y[=H/d=(pitch of 180 deg rotation)/d] of 2.39, 3.39, and 4.45 are used. The relations between inner surface temperatures and heat fluxes for the SUS304-tubes with various twisted-tape inserts are explored for different flow regimes ranging from single-phase flows to CHF. The subcooled boiling heat transfers for SUS304-tubes with various twisted-tape inserts are compared with authors’ empty SUS304-tube data and the values calculated by authors’ and other workers’ correlations for the subcooled boiling heat transfer. The influences of the twisted-tape insert, the twist ratio, and the swirl velocity on the subcooled boiling heat transfer and the CHFs are investigated into details, and the correlations of the subcooled boiling heat transfer and the CHFs for turbulent flow of water in the SUS304-tubes with twisted-tape inserts are given based on the experimental data. The precision or accuracy of a more widely set of correlations in predicting the present set of data is evaluated. The correlations can describe the subcooled boiling heat transfer coefficients and the CHFs obtained in this work from −25% to +15% difference.


Author(s):  
Koichi Hata ◽  
Suguru Masuzaki

The subcooled boiling heat transfer and the steady-state critical heat fluxes (CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G=4016–13,850 kg/m2 s), inlet liquid temperatures (Tin=285.82–363.96 K), outlet pressures (Pout=764.76–889.02 kPa), and exponentially increasing heat input (Q=Q0 exp(t/τ), τ=8.5 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d=6 mm), heated length (L=59.5 mm), effective length (Leff=49.1 mm), L/d(=9.92), Leff/d(=8.18), and wall thickness (δ=0.5 mm) with average surface roughness (Ra=3.18 μm) is used in this work. The SUS304 twisted tape with twist ratio, y(=H/d=(pitch of 180 deg rotation)/d), of 3.39 is used. The relation between inner surface temperature and heat flux for the SUS304-tube with the twisted-tape insert are clarified from nonboiling to CHF. The subcooled boiling heat transfer for SUS304-tube with the twisted-tape insert is compared with our empty SUS304-tube data and the values calculated by our and other workers’ correlations for the subcooled boiling heat transfer. The influences of the twisted-tape insert and the swirl velocity on the subcooled boiling heat transfer and the CHFs are investigated into details and the widely and precisely predictable correlations of the subcooled boiling heat transfer and the CHFs for turbulent flow of water in the SUS304-tube with twisted-tape insert are given based on the experimental data. The correlations can describe the subcooled boiling heat transfer coefficients and the CHFs obtained in this work within −25 to +15% difference.


Author(s):  
Yuji Nakamura ◽  
Qiusheng Liu ◽  
Makoto Shibahara ◽  
Koichi Hata ◽  
Katsuya Fukuda

Abstract In this research, the transient heat transfer due to exponentially increasing heat input was experimentally measured for upward water flowing in a vertical small tube. The heat generation rate was increased exponentially with a function of Qoexp (t/τ), where, Qo is an initial heat generation rate, t represents time and τ is e-folding time. The heat generation rate was controlled by high speed computer system. The test tube was heated with exponentially increasing heat input by direct current. The average temperature of test tube was measured by resistance thermometry using a double bridge circuit. The experimental apparatus consists of a test section, a cooler, a heater, a pump, a tank and a pressurizer. The working fluid was distilled and deionized water. The inlet fluid temperature of test tube was controlled by the cooler and the heater. The system pressure was up to 800 kPa. The test tube was 0.7 mm in inner diameter and 12.0 mm in heated length respectively. The ratio of heated length to inner diameter was 17.1. The test tube was electrically isolated from experimental loop by Bakelite plates. The experimental data were compared with previous correlations of nucleate boiling. It was obtained that the experimented data agree well with full-developed flow boiling correlation by Rohsenow. Moreover, the transient critical heat flux (CHF) and nucleate boiling with onset of nucleate boiling (ONB) values increased with the increase in flow velocity. The transient CHFs and ONBs increased with a decrease in e-folding time at τ < 1 s, and they approached steady-state value at τ > 1 s. It was understood that the heat transfer is in steady-state at τ > 1 s, and it is in transient state at τ < 1 s.


1965 ◽  
Vol 87 (3) ◽  
pp. 342-348 ◽  
Author(s):  
W. R. Gambill

A series of swirl-flow tests was conducted in which all of the heat was generated in twisted-tape swirl generators. This is in contrast to past ORNL swirl-flow tests with twisted tapes, in which ∼99 percent of the heat was generated in the metallic tube wall. In the present study, water from a constant-head tank flowed by gravity at 5 to 8 fps through a vertical 0.27-in.-ID glass tube ∼13 in. long, in which was located a resistance-heated, 16-mil-thick A-nickel tape. Tape-twist ratios were varied from 2.7 to ∞ inside tube diameters/180-deg twist, inlet water temperatures from 63 to 173 F, and heat fluxes from 0.21 × 106 to 1.20 × 106 Btu/hr·ft2. The water head above the top of the tube was held at 30.7 in. In all cases, the critical wall superheat increased with decrease of tape-twist ratio, whereas the critical heat fluxes for the twisted tapes fell between 93 percent and 122 percent of those for flat tapes, maximizing in all cases at a tape-twist ratio of 7 to 10. It is postulated that the deleterious effect of centripetal acceleration with this geometry, which tends to hold the vapor on the heated surface, is compensated in the swirl-flow entrance region by inertial impingement of the liquid onto the tape surface, and along the remainder of the length by a double-vortex secondary flow pattern in the plane normal to the tube wall. The power density of a swirl-flow tube assembly may therefore be significantly increased by generating heat in the twisted tape as well as in the tube wall.


Author(s):  
Farzad Houshmand ◽  
Hyoungsoon Lee ◽  
Mehdi Asheghi ◽  
Kenneth E. Goodson

As the proper cooling of the electronic devices leads to significant increase in the performance, two-phase heat transfer to dielectric liquids can be of an interest especially for thermal management solutions for high power density devices with extremely high heat fluxes. In this paper, the pressure drop and critical heat flux (CHF) for subcooled flow boiling of methanol at high heat fluxes exceeding 1 kW/cm2 is investigated. Methanol was propelled into microtubes (ID = 265 and 150 μm) at flow rates up to 40 ml/min (mass fluxes approaching 10000 kg/m2-s), boiled in a portion of the microtube by passing DC current through the walls, and the two-phase pressure drop and CHF were measured for a range of operating parameters. The two-phase pressure drop for subcooled flow boiling was found to be significantly lower than the saturated flow boiling case, which can lead to lower pumping powers and more stability in the cooling systems. CHF was found to be increasing almost linearly with Re and inverse of inner diameter (1/ID), while for a given inner diameter, it decreases with increasing heated length.


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