Subcooled Swirl-Flow Boiling and Burnout With Electrically Heated Twisted Tapes and Zero Wall Flux

1965 ◽  
Vol 87 (3) ◽  
pp. 342-348 ◽  
Author(s):  
W. R. Gambill
Keyword(s):  
Tube Wall ◽  
Flow Boiling ◽  
Heated Surface ◽  
Swirl Flow ◽  
Heat Fluxes ◽  
Twisted Tape ◽  
Centripetal Acceleration ◽  
Head Tank ◽  
Twisted Tapes ◽  
Twist Ratio

A series of swirl-flow tests was conducted in which all of the heat was generated in twisted-tape swirl generators. This is in contrast to past ORNL swirl-flow tests with twisted tapes, in which ∼99 percent of the heat was generated in the metallic tube wall. In the present study, water from a constant-head tank flowed by gravity at 5 to 8 fps through a vertical 0.27-in.-ID glass tube ∼13 in. long, in which was located a resistance-heated, 16-mil-thick A-nickel tape. Tape-twist ratios were varied from 2.7 to ∞ inside tube diameters/180-deg twist, inlet water temperatures from 63 to 173 F, and heat fluxes from 0.21 × 106 to 1.20 × 106 Btu/hr·ft2. The water head above the top of the tube was held at 30.7 in. In all cases, the critical wall superheat increased with decrease of tape-twist ratio, whereas the critical heat fluxes for the twisted tapes fell between 93 percent and 122 percent of those for flat tapes, maximizing in all cases at a tape-twist ratio of 7 to 10. It is postulated that the deleterious effect of centripetal acceleration with this geometry, which tends to hold the vapor on the heated surface, is compensated in the swirl-flow entrance region by inertial impingement of the liquid onto the tape surface, and along the remainder of the length by a double-vortex secondary flow pattern in the plane normal to the tube wall. The power density of a swirl-flow tube assembly may therefore be significantly increased by generating heat in the twisted tape as well as in the tube wall.

Transient Critical Heat Fluxes of Subcooled Water Flow Boiling in SUS304-Circular Tubes With Various Twisted-Tape Inserts (Influence of Twist Ratio)

2014 ◽  
Vol 6 (3) ◽  
Author(s):  
Koichi Hata ◽  
Katsuya Fukuda ◽  
Suguru Masuzaki
Keyword(s):  
Circular Tube ◽  
Flow Boiling ◽  
Heat Fluxes ◽  
Effective Length ◽  
Twisted Tape ◽  
Subcooled Flow Boiling ◽  
Circular Tubes ◽  
Twisted Tapes ◽  
Subcooled Flow ◽  
Twist Ratio

The transient critical heat fluxes (transient CHFs) in SUS304-circular tubes with various twisted-tape inserts are systematically measured for mass velocities (G = 3988–13,620 kg/m2s), inlet liquid temperatures (Tin = 287.55–313.14 K), outlet pressures (Pout = 805.11–870.23 kPa) and exponentially increasing heat inputs (Q = Q0 exp(t/τ), exponential periods, τ, of 28.39 ms to 8.43 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304-circular tube of inner diameter (d = 6 mm), heated length (L = 59.4 mm), effective length (Leff = 49.4 mm), L/d (=9.9), Leff/d (=8.23), and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.89 μm) is used in this work. The SUS304 twisted-tapes with twist ratios, y [H/d = (pitch of 180 deg rotation)/d], of 2.40 and 4.45 are used. The transient critical heat fluxes for SUS304-circular tubes with the twisted-tapes of y = 2.40 and 4.45 are compared with authors' transient CHF data for the empty SUS304-circular tube and a SUS304-circular tube with the twisted-tape of y = 3.37, and the values calculated by authors' transient CHF correlations for the empty circular tube and the circular tube with twisted-tape insert. The influences of heating rate, twist ratio and swirl velocity on the transient CHF are investigated into details and the widely and precisely predictable correlations of the transient CHF against inlet and outlet subcoolings for the circular tubes with various twisted-tape inserts are given based on the experimental data. The correlations can describe the transient CHFs for SUS304-circular tubes with various twisted-tapes of twist ratios (y = 2.40, 3.37, and 4.45) in the wide experimental ranges of exponential periods (τ = 28.39 ms to 8.43 s) and swirl velocities (usw = 5.04–20.72 m/s) obtained in this work within −26.19% to 14.03% difference. The mechanism of the subcooled flow boiling critical heat flux in a circular tube with twisted-tape insert is discussed.

Transient Critical Heat Fluxes of Subcooled Water Flow Boiling in a SUS304-Circular Tube With Various Twisted-Tape Inserts (Influence of Twist Ratio)

2013 ◽  
Author(s):  
Koichi Hata ◽  
Yasuyuki Shirai ◽  
Suguru Masuzaki
Keyword(s):  
Circular Tube ◽  
Flow Boiling ◽  
Heat Fluxes ◽  
Effective Length ◽  
Twisted Tape ◽  
Circular Tubes ◽  
Twisted Tapes ◽  
Swirl Velocity ◽  
Twist Ratio ◽  
Inner Diameter

The transient critical heat fluxes in SUS304-circular tubes with various twisted-tape inserts are systematically measured for mass velocities (G = 3988 to 13620 kg/m2s), inlet liquid temperatures (Tin = 287.55 to 313.14 K), outlet pressures (Pout = 805.11 to 870.23 kPa) and exponentially increasing heat inputs (Q = Q0exp(t/τ), τ = 28.39 ms to 8.43 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304-circular tube of inner diameter (d = 6 mm), heated length (L = 59.4 mm), effective length (Leff = 49.4 mm), L/d (= 9.9), Leff/d (= 8.23) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.89 μm) is used in this work. The SUS304 twisted tapes with twist ratios, y [= H/d = (pitch of 180° rotation)/d], of 2.40 and 4.45 are used. The transient critical heat fluxes for SUS304-circular tubes with various twisted-tape inserts are compared with authors’ transient CHF data for the empty SUS304-circular tube and a SUS304-circular tube with twisted-tape of y = 3.37, and the values calculated by authors’ transient CHF correlations for the empty circular tube and the circular tube with twisted-tape insert. The influences of heating rate, twist ratio and swirl velocity on the transient CHF are investigated into details and the widely and precisely predictable correlations of the transient CHF against inlet and outlet subcoolings for the circular tubes with various twisted-tape inserts are given based on the experimental data. The correlations can describe the transient CHFs for SUS304-tubes with various twisted-tape inserts obtained in this work within −27 to 7.9% difference.

Pressure Drop During Forced Convection Boiling of R-12 Under Swirl Flow

1982 ◽  
Vol 104 (4) ◽  
pp. 758-762 ◽  
Author(s):  
K. N. Agrawal ◽  
H. K. Varma ◽  
S. Lal
Keyword(s):  
Pressure Drop ◽  
Forced Convection ◽  
Flow Boiling ◽  
Horizontal Tube ◽  
Swirl Flow ◽  
Flow Data ◽  
Nelson Model ◽  
Twisted Tapes ◽  
Twist Ratio ◽  
Flow Pressure

This investigation deals with the pressure drop during forced convection boiling of R-12 under swirl flow inside a horizontal tube. Plain flow and swirl flow pressure drop data are reported for an electrically heated, horizontal, stainless steel, round test-section fitted with twisted tapes having twist ratios from 3.76 to 10.15. A correlation has been presented expressing the swirl flow boiling pressure drop in terms of the twist ratio and the plain flow boiling pressure drop calculated by the Martinelli-Nelson model. The proposed correlation predicts the swirl flow data to within ± 20 percent of the observed values.

Transient Critical Heat Fluxes of Subcooled Water Flow Boiling in a Short SUS304-Tube With Twisted-Tape Insert

2012 ◽  
Author(s):  
Koichi Hata ◽  
Yasuyuki Shirai ◽  
Suguru Masuzaki
Keyword(s):  
Steady State ◽  
Flow Boiling ◽  
Test Tube ◽  
Heat Fluxes ◽  
Effective Length ◽  
Twisted Tape ◽  
Swirl Velocity ◽  
Twist Ratio ◽  
Inner Diameter ◽  
Heated Length

The transient critical heat fluxes (transient CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G = 3997.79 to 13419.8 kg/m2s), inlet liquid temperatures (Tin = 293.55 to 300.85 K), outlet pressures (Pout = 825.19 to 860.95 kPa) and exponentially increasing heat inputs (Q = Q0exp(t/τ), τ = 26.85 ms to 8.42 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d = 6 mm), heated length (L = 59.4 mm), effective length (Leff = 49.4 mm), L/d (= 9.9), Leff/d (= 8.23) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.89 μm) is used in this work. The SUS304 twisted-tape with width (w = 5.6 mm), thickness (δT = 0.6 mm), total length (l = 372 mm) and twist ratio, y [= H/d = (pitch of 180° rotation)/d], of 3.37 is used. The transient CHFs for a short SUS304-tube with twisted-tape insert are compared with authors’ steady-state CHF data for a short SUS304-tube with various twisted-tape inserts, their transient CHF data for the empty SUS304-tube and the values calculated by authors’ steady-state CHF correlations for the test tubes with various twisted-tape inserts and their transient CHF correlations for the empty test tubes. The influences of twisted-tape insert, heating rate and swirl velocity on the transient CHF are investigated into details and the widely and precisely predictable correlations of the transient CHF for the test tube with twisted-tape insert are given based on the experimental data. The correlations can describe the transient CHFs for a short SUS304-tube with twisted-tape of y = 3.37 obtained in this work within −27 to 7.9 % difference.

Heat Transfer During Forced Convection Boiling of R-12 Under Swirl Flow

1986 ◽  
Vol 108 (3) ◽  
pp. 567-573 ◽  
Author(s):  
K. N. Agrawal ◽  
H. K. Varma ◽  
S. Lal
Keyword(s):  
Heat Transfer ◽  
Flow Boiling ◽  
Swirl Flow ◽  
Heat Fluxes ◽  
Transfer Coefficients ◽  
Pressure Drops ◽  
Heat Transfer Coefficients ◽  
Heat Transfer Augmentation ◽  
Twisted Tapes ◽  
Flow Heat

This work is an experimental investigation of heat transfer augmentation in a horizontal R-12 evaporator, continuing an earlier study [1] by the authors on swirl flow pressure drops. Twisted tapes were used to create swirl motion during the flow boiling inside an evaporator tube of 10 mm i.d. Average heat transfer coefficients have been determined for 60 runs corresponding to three heat fluxes, five mass velocities, and four twist ratios. Swirl flow heat transfer coefficients have been found, in general, to be greater than the corresponding plain flow values, but the degree of enhancement varies depending on the test conditions and the twist ratio of the inserted tape. An empirical correlation which predicts the average swirl flow heat transfer coefficients within ± 30 percent of the experimentally observed values has been successfully developed.

Characterization of Twisted-Tape-Induced Helical Swirl Flows for Enhancement of Forced Convective Heat Transfer in Single-Phase and Two-Phase Flows

2013 ◽  
Vol 5 (2) ◽  
Author(s):  
Raj M. Manglik ◽  
Arthur E. Bergles
Keyword(s):  
Heat Transfer ◽  
Convective Heat Transfer ◽  
Convective Heat ◽  
Single Phase ◽  
Flow Boiling ◽  
Heated Surface ◽  
Heat Fluxes ◽  
Twisted Tape ◽  
Forced Convective Heat Transfer ◽  
Swirl Flows

By generating helical swirling motion inside a tube with a twisted-tape insert, forced convective heat transfer is significantly enhanced. The primary mechanism entails imparting a centrifugal force component to the longitudinal fluid motion, which superimposes secondary circulation over the main axial flow to promote cross-stream mixing. Based on experimental flow visualization and computational modeling of single-phase laminar flows, a fundamental scaling of the cross-sectional vortex structure and a parametric analysis of the primary enhancement mechanisms in single-phase flows are delineated. Heat transfer coefficient and friction factor correlations for both laminar and turbulent regimes are presented, and the damping effect of swirl on the transition region is highlighted. In flow boiling with net vapor generation, tape-twist-induced helical swirl pushes liquid droplets from the core to the wall to enhance heat transfer and delay dryout. In subcooled boiling, the radial pressure gradient due to the swirl promotes vapor removal from the heated surface to retard vapor blanketing and accommodate higher heat fluxes. The scaling and phenomenological descriptions of the underlying vapor-liquid transport in these different boiling modes and regimes are presented along with any available predictive correlations.

Incipient Flow Boiling in a Vertical Channel With a Wavy Wall

2010 ◽  
Author(s):  
T. Netz ◽  
R. Shalem ◽  
J. Aharon ◽  
G. Ziskind ◽  
R. Letan
Keyword(s):  
Heat Transfer ◽  
Temperature Field ◽  
High Speed ◽  
Flow Boiling ◽  
Heated Surface ◽  
Vertical Channel ◽  
Infrared Camera ◽  
Heat Fluxes ◽  
Heated Wall ◽  
Boiling Incipience

In the present study, incipient flow boiling of water is studied experimentally in a square-cross-section vertical channel. Water, preheated to 60–80 degrees Celsius, flows upwards. The channel has an electrically heated wall, where the heat fluxes can be as high as above one megawatt per square meter. The experiment is repeated for different water flow rates, and the maximum Reynolds number reached in the present study is 27,300. Boiling is observed and recorded using a high-speed digital video camera. The temperature field on the heated surface is measured with an infrared camera and a software is used to obtain quantitative temperature data. Thus, the recorded boiling images are analyzed in conjunction with the detailed temperature field. The dependence of incipient boiling on the flow and heat transfer parameters is established. For a flat wall, the results for various velocities and subcooling conditions agree well with the existing literature. Furthermore, three different wavy heated surfaces are explored, having the same pitch of 4mm but different amplitudes of 0.25mm, 0.5mm and 0.75mm. The effect of surface waviness on single-phase heat transfer and boiling incipience is shown. The differences in boiling incipience on various surfaces are elucidated, and the effect of wave amplitude on the results is discussed.

Analytical Prediction of Heat Transfer in Tape Generated Swirl Flow

2017 ◽  
Author(s):  
R. J. Yadav ◽  
Sandeep Kore ◽  
V. N. Riabhole
Keyword(s):  
Heat Transfer ◽  
Circular Tube ◽  
Swirl Flow ◽  
Twisted Tape ◽  
Analytical Prediction ◽  
Transfer Coefficients ◽  
Numerical Predictions ◽  
Twisted Tapes ◽  
Wide Range ◽  
Prandtl Numbers

Heat transfer and pressure drop characteristics in a circular tube with twisted tapes have been investigated experimentally and numerically using different working fluids by many researchers for wide range of Reynolds number. The swirl was generated by tape inserts of various twist ratios. The various twist ratios are considered Many researchers formed generalized correlations to predict friction factors and convective heat transfer coefficients with twisted tapes in a tube for a wide range of Reynolds numbers and Prandtl numbers. Satisfactory agreement was obtained between the present correlations and the data of others validate the proposed correlations. The experimental or numerical predictions were compared with earlier correlations revealing good agreement between them. From the literature review it is observed that most studies are mainly focused on the heat transfer enhancement using twisted tape by experimental or numerical solution. An investigation with analytical approach is rarely reported. Therefore, the main aim of the present work is to form a correlation from theoretical approach for Nusselt number for circular tube with twisted tape. Application of dimensional analysis to heat transfer in tape generated swirl flow is carried out.

Non-Linear Characteristics of Subcooled Water Flow Boiling CHFS Versus Outlet Subcoolings for Flow Velocities at Pressures in Various Tubes

2008 ◽  
Author(s):  
Katsuya Fukuda ◽  
Qiusheng Liu
Keyword(s):  
Flow Velocity ◽  
Water Flow ◽  
Flow Boiling ◽  
Vertical Tube ◽  
Twisted Tape ◽  
Outlet Pressure ◽  
Subcooled Water ◽  
Twisted Tapes ◽  
Non Linear ◽  
Bare Tube

Non-linear characteristics of the subcooled water flow boiling CHF versus outlet subcooling for a flow velocity with outlet pressure as a parameter in a horizontal or vertical tube with a twisted tape having flowing subcooled water was clarified using the existing databases expanding quite recently derived the CHF correlations based on two CHF mechanisms for the bare tubes with various inside diameters and length-to-diameter ratios for a flow velocity with outlet pressure as a parameter. The databases were applied measured using, the horizontal tubes with inside diameters of 8 and 12 mm, having length-to-diameter ratios of 6.25 and 4.17 respectively with twisted-tapes having a twist ratio of 2.0, for flow velocities of 7 and 10 m/s, at pressures ranging from 0.2 to 1.1 MPa. The nonlinear characteristics of subcooled water flow boiling CHFs for outlet subcoolings in the tubes having helically coiled 1 mm diameter wires of the coil pitches of 12, 24 and 36 mm, with flowing subcooled water of a flow velocity of 7 m/s at outlet pressures of 0.2, 0.3 and 1.1 MPa were investigated based on the subcooled water flow boiling CHF correlations for bare tubes previously derived. The following results were derived that (1) the non-linear characteristic of CHF versus outlet subcooling, for a horizontal or vertical tube having a twisted tape, divided into three regions for middle, transition, and high outlet subcooling was clarified. The characteristics were similar to that for a identical bare tube, with higher CHF values for middle and high outlet subcooling values respectively, and (2) the enhanced CHF values for middle and high outlet subcooling values being dependent on outlet pressuret and being independent of one respectively, were described by the same CHF correlations derived for a identical bare tube, with higher coefficients of the correlations depending on the tubes with twisted tapes of twist ratios.

Subcooled Water Flow Boiling Heat Transfer in a Short SUS304-Tube With Twisted-Tape Insert

2010 ◽  
Author(s):  
Koichi Hata ◽  
Suguru Masuzaki
Keyword(s):  
Heat Transfer ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Test Tube ◽  
Heat Fluxes ◽  
Effective Length ◽  
Twisted Tape ◽  
Subcooled Boiling ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients

The subcooled boiling heat transfer (HT) and the steady-state critical heat fluxes (CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G = 4016 to 13850 kg/m2s), inlet liquid temperatures (Tin = 285.82 to 363.96 K), outlet pressures (Pout = 764.76 to 889.02 kPa) and exponentially increasing heat input (Q = Q0exp(t/τ), τ = 8.5 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d = 6 mm), heated length (L = 59.5 mm), effective length (Leff = 49.1 mm), L/d (= 9.92), Leff/d (= 8.18) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.18 μm) is used in this work. The SUS304 twisted tape with twist ratio, y [= H/d = (pitch of 180° rotation)/d], of 3.39 is used. The relation between inner surface temperature and heat flux for the SUS304-tube with the twisted-tape insert are clarified from non-boiling to CHF. The subcooled boiling heat transfer for SUS304-tube with the twisted-tape insert is compared with our empty SUS304-tube data and the values calculated by our and other workers’ correlations for the subcooled boiling heat transfer. The influences of the twisted-tape insert and the swirl velocity on the subcooled boiling heat transfer and the CHFs are investigated into details and the widely and precisely predictable correlations of the subcooled boiling heat transfer and the CHFs for turbulent flow of water in the SUS304-tube with twisted-tape insert are given based on the experimental data. The correlations can describe the subcooled boiling heat transfer coefficients and the CHFs obtained in this work within −25 to +15% difference.

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