Application of Monte Carlo Methods in Reactor Protection System Reliability Research

Author(s):  
Duo Li ◽  
Zhaojun Hao ◽  
Shuqiao Zhou ◽  
Chao Guo

Digital Reactor Protection System (RPS) is one of the most important systems in instrumentation and control systems of Nuclear Power Plants (NPP). The reliability analysis of RPS plays an important role both in theory and engineering application. Traditional reliability methods, such as fault tree analysis and Markov chain theory, have many limitations in the research of RPS reliability, since the number of system states increases exponentially with the growth of system complexity. Aiming at the reliability analysis of complex system like RPS, the Monte Carlo method simulates the system behaviors and obtains the reliability calculations through a large number of simulations. This paper takes a preliminary research of RPS reliability based on Monte Carlo Methods, including static reliability analysis based on Monte Carlo simulation of the behavior of every equipment in the RPS, and dynamic characters of the RPS based on the simulation of RPS period tests.

Author(s):  
Jun Zhao ◽  
Xing Zhou ◽  
Jin Hu ◽  
Yanling Yu

The Qinshan Nuclear Power Plant phase 1 unit (QNPP-1) has a power rating of 320 MWe generated by a pressurized water reactor that was designed and constructed by China National Nuclear Corporation (CNNC). The TELEPERM XS I&C system (TXS) is to be implemented to transform analog reactor protection system (RPS) in QNPP-1. The paper mainly describes the function, structure and characteristic of RPS in QNPP-1. It focuses on the outstanding features of digital I&C, such as strong online self-test capability, the degradation of the voting logic processing, interface improvements and CPU security. There are some typical failures during the operation of reactor protection system in QNPP-1. The way to analyze and process the failures is different from analog I&C. The paper summarizes typical failures of the digital RPS in the following types: CPU failure, communication failure, power failure, Input and output (IO) failure. It discusses the cause, risk and mainly processing points of typical failure, especially CPU and communication failures of the digital RPS. It is helpful for the maintenance of the system. The paper covers measures to improve the reliability of related components which has been put forward effective in Digital reactor protection system in QNPP-1. It will be valuable in nuclear community to improve the reliability of important components of nuclear power plants.


The requirement for all potentially hazardous plant is to achieve high reliability of engineering systems by design . The process of reliability analysis is a fundamental part of the design process in the nuclear power industry. Such analysis recognizes that there is always some possibility of engineering equipment failing and therefore the ability of the plant to be reasonably tolerant of such failures is investigated. In this paper the methods and philosophy underlying reliability analysis are briefly explained with examples of qualitative techniques such as failure modes and effects analysis, and fault tree analysis. In addition some of the quantitative models of equipment reliability are discussed and the need for robust statistical techniques for data analysis explained.


Author(s):  
Chen Zhuo ◽  
Zhao Bo ◽  
Yang Jian ◽  
Sun Jin-long

With the development of information and computer technology, the Digital Instrumentation and Control (I&C) System has been widely used in nuclear power plants, which leads the tendency of NPPS’ construction and rebuilding on digital I&C system. As an approximate approach, conventional fault tree approach has been used quite often in the analysis of nuclear power plants’ Probability Safety Assessment (PSA), which combine with system components’ failure modes in order to modeling the digital system’s failure. However, for the reason that conventional fault tree approach has a great disadvantage on analyzing the reliability of digital I&C system, which may not be able to fully describe the dynamic behavior of digital I&C system with significant hardware/software/human action process interaction, multi-failure modes and logic loops, it cannot carry on effective modeling and evaluation of digital I&C system. Therefore it is necessary to establish some dynamic approaches to modeling digital I&C system. As a new probability safety analysis method, Dynamic Flowgraph Methodology (DFM) can model the relationship between time sequence and system variables because of its dynamic property. Therefore, DFM can be used to analyze the impact of software failure, hardware failure and external environment, which are closely related to the reliability of the whole system. In the first place, this paper introduces the theoretical basis, model elements and the modeling procedures of DFM and demonstrates how Dynamic Flowgraph Methodology (DFM) can be applied to Reactor Protection System with interactions between hardware/software and physical properties of a controlled process. Meanwhile, in this case, DFM and fault tree methodologies are both used to conduct the PSA for the same top event by calculating the probability of it and finding out the prime implicants of DFM and minimal cutsets of conventional fault tree. During the process of analysis, we mainly evaluate the reliability of reactor trip function of Reactor Protection System (RPS) by using DFM and conventional fault tree approach and mainly focus on modeling the four-way-redundant voting logic and the reactor trip breaker logic. Finally, through the comparison of this two methods and model results, it is concluded that there is a distinct advantage of DFM over conventional fault tree approach by using multi-logic to fully display the fault mode and utilizing decision table to describe the interaction between software and hardware. In general, conclusion can be drawn that, as a dynamic approach, Dynamic Flowgraph Methodology could be more accuracy and effective than conventional fault tree approach in analysis, ensuring the reliability and safety of the whole digital I&C system.


Author(s):  
Chao Guo ◽  
Huasheng Xiong ◽  
Duo Li ◽  
Shuqiao Zhou

Nuclear safety is one of the key issues for a nuclear power plant (NPP). Digital instrumentation and control (I&C) systems have been employed gradually in the newly-built and upgraded NPPs, while the reliability of software brings great challenges to the Probability Risk Assessment (PRA) of NPPs. Software testing is regarded as one of the most important methods to guarantee the quality of safety software. The testing data can then be adopted to assess the coding quality by reliability modelling. As the variety of digital I&C systems, software modelling methods corresponding to particular I&C system, as well as a model which is suitable in all situations, are both expected. The Reactor Protection System (RPS) in High Temperature Gas-Cooled Reactor - Pebble bed Module (HTR-PM) is the first digital RPS designed and to be operated commercially in China. As the designer, we also took part in the software testing work of this digital I&C system. In this paper, we gave a comprehensive introduction to the software testing and reliability modelling research of RPS in HTR-PM, including the objective, tools, methods, testing strategy, organizational structure, and the implementation phases. During the testing experience of safety software of RPS in HTR-PM, we collected the software abnormal reports which could be employed for the reliability analysis to evaluate the quality of the safety software. We introduced the data mining and reliability modelling research according to the abnormal reports. Different characteristics of faults could be used for software reliability modelling, such as software version, fault severity, test stage, submission date, debugging data, and so on. In the end we introduced a software modelling method based on severity analysis of the abnormal reports. The work we showed in this paper can contribute to improve the process of testing and reliability analysis for other digital I&C systems in NPPs.


2021 ◽  
Vol 2048 (1) ◽  
pp. 012038
Author(s):  
T J Suryono ◽  
Sudarno ◽  
S Santoso ◽  
R Maerani

Abstract The reactor protection system of nuclear power plants including an experimental power reactor which will be built by Indonesia is a safety system that actuates the control rods to be inserted in the reactor core to absorb the neutron to stop the fission reaction and then shut down the reactor (reactor trip). The reactor protection system (RPS) is actuated when the level of signals from the sensors of important components in the reactors deviates from the setpoint determined in the bi-stable processor of the RPS. RPS for the experimental power reactor has 3 redundant channels for reliability and to minimize fake signals from the sensors due to electrical noise. It can be done by selecting the channels in local coincidence logic in the RPS by voting 2 of 3 channels which are eligible to generate actuation signals to trip the reactor. Recently, the RPSs are based on the programmable logic controller (PLC). However, now the trend changes to FPGA-based RPS because of its simplicity and reliability. This paper investigates the model of the FPGA-based RPS for an experimental power reactor and the functionality of each component of the model. The results show that the model can represent the functionality of RPS for the experimental power reactor.


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