Research on the Reliability of Digital Instrumentation and Control System of Nuclear Power Plant Based on Dynamic Flowgraph Methodology

Author(s):  
Chen Zhuo ◽  
Zhao Bo ◽  
Yang Jian ◽  
Sun Jin-long

With the development of information and computer technology, the Digital Instrumentation and Control (I&C) System has been widely used in nuclear power plants, which leads the tendency of NPPS’ construction and rebuilding on digital I&C system. As an approximate approach, conventional fault tree approach has been used quite often in the analysis of nuclear power plants’ Probability Safety Assessment (PSA), which combine with system components’ failure modes in order to modeling the digital system’s failure. However, for the reason that conventional fault tree approach has a great disadvantage on analyzing the reliability of digital I&C system, which may not be able to fully describe the dynamic behavior of digital I&C system with significant hardware/software/human action process interaction, multi-failure modes and logic loops, it cannot carry on effective modeling and evaluation of digital I&C system. Therefore it is necessary to establish some dynamic approaches to modeling digital I&C system. As a new probability safety analysis method, Dynamic Flowgraph Methodology (DFM) can model the relationship between time sequence and system variables because of its dynamic property. Therefore, DFM can be used to analyze the impact of software failure, hardware failure and external environment, which are closely related to the reliability of the whole system. In the first place, this paper introduces the theoretical basis, model elements and the modeling procedures of DFM and demonstrates how Dynamic Flowgraph Methodology (DFM) can be applied to Reactor Protection System with interactions between hardware/software and physical properties of a controlled process. Meanwhile, in this case, DFM and fault tree methodologies are both used to conduct the PSA for the same top event by calculating the probability of it and finding out the prime implicants of DFM and minimal cutsets of conventional fault tree. During the process of analysis, we mainly evaluate the reliability of reactor trip function of Reactor Protection System (RPS) by using DFM and conventional fault tree approach and mainly focus on modeling the four-way-redundant voting logic and the reactor trip breaker logic. Finally, through the comparison of this two methods and model results, it is concluded that there is a distinct advantage of DFM over conventional fault tree approach by using multi-logic to fully display the fault mode and utilizing decision table to describe the interaction between software and hardware. In general, conclusion can be drawn that, as a dynamic approach, Dynamic Flowgraph Methodology could be more accuracy and effective than conventional fault tree approach in analysis, ensuring the reliability and safety of the whole digital I&C system.

Author(s):  
Steve Yang ◽  
Jun Ding ◽  
Huifang Miao ◽  
Jianxiang Zheng

All 1000 MW nuclear power plants currently in construction or projected to-be-built in China will use the digital instrumentation and control (I&C) systems. Safety and reliability are the ultimate concern for the digital I&C systems. To obtain high confidence in the safety of digital I&C systems, rigorous software verification and validation (V&V) life-cycle methodologies are necessary. The V&V life-cycle process ensures that the requirements of the system and software are correct, complete, and traceable; that the requirements at the end of each life-cycle phase fulfill the requirements imposed by the previous phase; and the final product meets the user-specified requirements. The V&V process is best illustrated via the so-called V-model. This paper describes the V-model in detail by some examples. Through the examples demonstration, it is shown that the process detailed in the V-model is consistent with the IEEE Std 1012-1998, which is endorsed by the US Regulatory Guide 1.168-2004. The examples show that the V-model process detailed in this paper provides an effective V&V approach for digital I&C systems used in nuclear power plants. Additionally, in order to obtain a qualitative mathematical description of the V-model, we study its topological structure in graph theory. This study confirms the rationality of the V-model. Finally, the V&V approach affording protection against common-cause failure from design deficiencies, and manufacturing errors is explored. We conclude that rigorous V&V activities using the V-model are creditable in reducing the risk of common-cause failures.


Author(s):  
Eugene Babeshko ◽  
Vyacheslav Kharchenko ◽  
Kostiantyn Leontiiev ◽  
Eugene Ruchkov

Operating reliability assessment of instrumentation and control systems (I&Cs) is always one of the most important activities, especially for critical domains such as nuclear power plants (NPPs). It is an important source of I&C reliability information preferable to lab testing data because it provides information on I&C reliability under real use conditions. That is the reason that now it is a common practice for companies to have an established process of collecting operating reliability data on a large variety of used components on regular basis, maintaining a database with failure information, total operation time, typical failure modes, etc. The intensive use of complicated components like field-programmable gate arrays (FPGAs) in I&C which appear in upgrades and newly-built nuclear power plants makes the task to develop and validate advanced operating reliability assessment methods that consider specific technology features very topical. Increased integration densities make the reliability of integrated circuits the most crucial point in modern NPP I&Cs. Moreover, FPGAs differ in some significant ways from other integrated circuits: they are shipped as blanks and are very dependent on the design configured into them. Furthermore, FPGA design could be changed during planned NPP outage for different reasons. Considering all possible failure modes of FPGA-based NPP instrumentation and control systems at the design stage is a quite challenging task. Therefore, operating reliability assessment is one of the most preferable ways to perform a comprehensive analysis of FPGA-based NPP I&Cs. Based on information in the literature and own experience, operational vs analytical reliability could be pretty far apart. For that reason, analytical reliability assessment using reliability block diagrams (RBD), failure modes, effects and diagnostics analysis (FMEDA), fault tree analysis (FTA), fault insertion testing (FIT), and other techniques and their combinations are important to meet requirements for such systems. The paper summarizes our experience in operating and analytical reliability assessment of FPGA based NPP I&Cs.


Author(s):  
Shuqiao Zhou ◽  
Chao Guo ◽  
Duo Li ◽  
Xiaojin Huang

Digital instrumentation and control (I&C) systems are widely used in many industrial areas. In the recent years, the digitalization process for nuclear power plants has also been moving on rapidly. Full digital I&C systems are now adopted in almost all new constructed nuclear power plants. The architecture of a digital I&C system plays a pivotal role for the safety, reliability and security of the whole nuclear power plant. Moreover, for the advanced small modular reactors, both the reliability and extensibility of I&C systems are especially required. Therefore, in this paper we propose a new architecture of the digital I&C systems based on the developed computing performance and communication technology. The control units and the data servers in the new proposed architecture are decentralized and working in a mutually redundant and distributed computing/storage way. Thus the architecture is with a flexible extensibility. Moreover, other control units or data servers can take over the functions of a certain number of failed ones. This characteristic benefits the system’s reliability significantly. The reliability of the new architecture is theoretically evaluated and the results demonstrate that it is much higher than that of the traditional architecture of I&C systems.


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