Lean-Burn Characteristics of a Heavy-Duty Diesel Engine Retrofitted to Natural Gas Spark Ignition

2018 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Combustion Chamber ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Combustion Stability ◽  
Fuel Injector ◽  
Heavy Duty ◽  
Lean Burn ◽  
Spark Timing ◽  
Heavy Duty Diesel

Increased utilization of natural-gas (NG) in the transportation sector can decrease the use of petroleum-based fuels and reduce greenhouse-gas emissions. Heavy-duty diesel engines retrofitted to NG spark ignition (SI) can achieve higher efficiencies and low NOx, CO, and HC emissions when operated under lean-burn conditions. To investigate the SI lean-burn combustion phenomena in a bowl-in-piston combustion chamber, a conventional heavy-duty direct-injection CI engine was converted to SI operation by replacing the fuel injector with a spark plug and by fumigating NG in the intake manifold. Steady-state engine experiments and numerical simulations were performed at several operating conditions that changed spark timing, engine speed, and mixture equivalence ratio. Results suggested a two-zone NG combustion inside the diesel-like combustion chamber. More frequent and significant late burn (including double-peak heat release rate) was observed for advanced spark timing. This was due to the chamber geometry affecting the local flame speed, which resulted in a faster and thicker flame in the bowl but a slower and thinner flame in the squish volume. Good combustion stability (COVIMEP < 3 %), moderate rate of pressure rise, and lack of knocking showed promise for heavy-duty CI engines converted to NG SI operation.

Lean-Burn Characteristics of a Heavy-Duty Diesel Engine Retrofitted to Natural-Gas Spark Ignition

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Combustion Chamber ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Combustion Stability ◽  
Fuel Injector ◽  
Heavy Duty ◽  
Lean Burn ◽  
Heavy Duty Diesel ◽  
Ci Engines

Increased utilization of natural gas (NG) in the transportation sector can decrease the use of petroleum-based fuels and reduced greenhouse gas emissions. Heavy-duty diesel engines retrofitted to NG spark ignition (SI) can achieve higher efficiencies and low NOX, CO, and hydrocarbon (HC) emissions when operated under lean-burn conditions. To investigate the SI lean-burn combustion phenomena in a bowl-in-piston combustion chamber, a conventional heavy-duty direct-injection CI engine was converted to SI operation by replacing the fuel injector with a spark plug and by fumigating NG in the intake manifold. Steady-state engine experiments and numerical simulations were performed at several operating conditions that changed spark timing (ST), engine speed, and mixture equivalence ratio. Results suggested a two-zone NG combustion inside the diesel-like combustion chamber. More frequent and significant late-burn (including double-peak heat release rate) was observed for advanced ST. This was due to the chamber geometry affecting the local flame speed, which resulted in a faster and thicker flame in the bowl but a slower and thinner flame in the squish volume. Good combustion stability (COVIMEP < 3%), moderate rate of pressure-rise, and lack of knocking showed promise for heavy-duty CI engines converted to NG SI operation.

Multiple Combustion Stages Inside a Heavy-Duty Diesel Engine Retrofitted to Natural-Gas Spark-Ignition Operation

2020 ◽  
Vol 142 (2) ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Heat Release ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Intake Manifold ◽  
Lean Burn ◽  
Spark Timing ◽  
Before And After ◽  
Heavy Duty Diesel ◽  
The One

Abstract Converting existing diesel engines to natural-gas (NG) spark-ignition (SI) operation can reduce the dependence on oil imports and increase energy security. NG-dedicated conversion can be achieved by the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector. Previous studies indicated that lean-burn NG inside the traditional diesel chamber (i.e., a bowl-in-piston geometry) is a two-stage combustion (i.e., a fast burn inside the bowl followed by a slower burn inside the squish). However, a triple-peak apparent heat release rate (AHRR) was seen at specific operating conditions (e.g., advanced spark timing (ST) at medium load and engine speed), suggesting that one of the two combustion stages may separate again. Specifically, the burn inside the squish region divided in two events before and after top dead center (TDC). This was due to the different flow motion inside the squish during the compression stroke compared to the one in the expansion stroke, which affected the combustion environments. The result was the apparition of two close peaks in pressure trace, which suggest larger gradients in pressure and temperature than at a more delayed ST. In addition, the phasing and magnitude of three peaks of the heat release changed cycle-to-cycle. As an advanced ST is the usual strategy used in lean-burn SI combustion, understanding phenomena such as the one presented here can be important for reducing engine-out emissions and increase engine efficiency.

Experimental Investigation of a Heavy-Duty Compression-Ignition Engine Retrofitted to Natural Gas Spark-Ignition Operation

2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Jinlong Liu ◽  
Hemanth Kumar Bommisetty ◽  
Cosmin Emil Dumitrescu
Keyword(s):  
Natural Gas ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Compression Ignition ◽  
Heavy Duty ◽  
Compression Ignition Engine ◽  
Engine Operation ◽  
Cycle Variation ◽  
Spark Timing ◽  
Ci Engines

Heavy-duty compression-ignition (CI) engines converted to natural gas (NG) operation can reduce the dependence on petroleum-based fuels and curtail greenhouse gas emissions. Such an engine was converted to premixed NG spark-ignition (SI) operation through the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector. Engine performance and combustion characteristics were investigated at several lean-burn operating conditions that changed fuel composition, spark timing, equivalence ratio, and engine speed. While the engine operation was stable, the reentrant bowl-in-piston (a characteristic of a CI engine) influenced the combustion event such as producing a significant late combustion, particularly for advanced spark timing. This was due to an important fraction of the fuel burning late in the squish region, which affected the end of combustion, the combustion duration, and the cycle-to-cycle variation. However, the lower cycle-to-cycle variation, stable combustion event, and the lack of knocking suggest a successful conversion of conventional diesel engines to NG SI operation using the approach described here.

Experimental Investigation of a Heavy-Duty CI Engine Retrofitted to Natural Gas SI Operation

2018 ◽  
Author(s):  
Jinlong Liu ◽  
Hemanth Bommisetty ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Operating Conditions ◽  
Intake Manifold ◽  
Heavy Duty ◽  
Lean Burn ◽  
Engine Operation ◽  
Cycle Variation ◽  
Spark Timing ◽  
Ci Engine ◽  
Ci Engines

Heavy-duty compression-ignition (CI) engines converted to natural gas (NG) operation can reduce the dependence on petroleum-based fuels and curtail greenhouse gas emissions. Such an engine was converted to premixed NG spark-ignition (SI) operation through the addition of a gas injector in the intake manifold and of a spark plug in place of the diesel injector. Engine performance and combustion characteristics were investigated at several lean-burn operating conditions that changed fuel composition, spark timing, equivalence ratio, and engine speed. While the engine operation was stable, the reentrant bowl-in-piston (a characteristic of a CI engine) influenced the combustion event such as producing a significant late-combustion, particularly for advanced spark timing. This was due to an important fraction of the fuel burning late in the squish region, which affected the end of combustion, the combustion duration, and the cycle-to-cycle variation. However, the lower cycle-to-cycle variation, stable combustion event, and the lack of knocking suggest a successful conversion of conventional diesel engines to NG SI operation using the approach described here.

Hydrogen Blended Natural Gas Operation of a Heavy Duty Turbocharged Lean Burn Spark Ignition Engine

2004 ◽  
Author(s):  
S. R. Munshi ◽  
C. Nedelcu ◽  
J. Harris ◽  
T. Edwards ◽  
J. Williams ◽  
...  
Keyword(s):  
Natural Gas ◽  
Spark Ignition ◽  
Spark Ignition Engine ◽  
Heavy Duty ◽  
Lean Burn

Evaluation of a Lean-Burn Natural Gas Engine Operating on Variable Methane Number Fuel

2011 ◽  
Author(s):  
Cory J. Kreutzer ◽  
Daniel B. Olsen ◽  
Robin J. Bremmer
Keyword(s):  
Natural Gas ◽  
High Efficiency ◽  
Engine Performance ◽  
Combustion Stability ◽  
Lean Burn ◽  
Natural Gas Engines ◽  
Spark Timing ◽  
Gas Compression ◽  
Fuel Blending ◽  
Methane Number

Wellhead gas from which pipeline natural gas originates has significant variability in composition due to natural variations in deposits. Gas quality is influenced by relative concentrations of both inert and hydrocarbon species. Gas compression engines utilizing wellhead gas as a fuel source often require significant installation time and adjustment of stock configuration due to fuel compositions that vary with time and location. Lean burn natural gas engines are chosen as wellhead compression engines for high efficiency and low emissions while minimizing the effect of variable gas composition. Ideal engine conditions are maintained by operating within the knock and misfire limits of the engine. Additional data is needed to find engine operational limitations. In this work, experimental data was collected on a Cummins GTA8.3SLB engine operating on variable methane number fuel under closed-loop equivalence ratio control. A fuel blending system was used to vary methane number to simulate wellhead compositions. NOx and CO emissions were found to increase with decreasing methane number while combustion stability remained constant. In addition, the effects of carbon dioxide and nitrogen diluents in the fuel were investigated. When diluents were present in the fuel, engine performance could be maintained by spark timing advance.

Observation of Flame Propagation in a Heavy-Duty Natural-Gas Lean Burn Spark-Ignition Engine

2019 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Flame Propagation ◽  
Low Cost ◽  
Turbulent Flame ◽  
Propagation Speed ◽  
Operating Conditions ◽  
Spark Ignition Engine ◽  
Heavy Duty ◽  
Lean Burn ◽  
Local Flow

Abstract Natural gas (NG) is an alternative combustible fuel for the transportation sectors due to its clean combustion, small carbon footprint, and, with recent breakthroughs in drilling technologies, increased availability and low cost. Currently, NG is better suited for spark-ignited (SI), as a gasoline replacement in conventional SI engines or as a diesel replacement in diesel engines converted to SI operation. However, the knowledge on the fundamentals of NG flame propagation at conditions representative of modern engines (e.g., at higher compression ratios and/or lean mixtures) is limited. Flame propagation inside an engine can be achieved by replacing the original piston with a see-through one. This study visualized flame activities inside the combustion chamber of an optically-accessible heavy-duty diesel engine retrofitted to NG SI operation to increase the understanding of combustion processes inside such converted engines. Recordings of flame luminosity throughout the combustion period at lean-burn operating conditions indicated that the fully-developed turbulent flame formed from several smaller-scale kernels. These small kernels varied with shapes and locations due to different flow motion around the spark location (including the effect of spark electrodes on the local flow separation), different local temperature, or different energy released in these regions. In addition, the turbulent flame was heavily wrinkled during propagation, despite it was grown from a relatively-circular kernel. Moreover, the intake swirl accelerated the flame propagation process while rotating the turbulent flame during its development. Furthermore, the flame propagation speed reduced dramatically when entering the squish region, while the direction from which the flame first touched the bowl edge changed with individual cycles. The results can help the CFD community to better develop RANS and/or LES simulations of such engines under lean-burn operating conditions.

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