Evaluation of a Lean-Burn Natural Gas Engine Operating on Variable Methane Number Fuel

2011 ◽  
Author(s):  
Cory J. Kreutzer ◽  
Daniel B. Olsen ◽  
Robin J. Bremmer
Keyword(s):  
Natural Gas ◽  
High Efficiency ◽  
Engine Performance ◽  
Combustion Stability ◽  
Lean Burn ◽  
Natural Gas Engines ◽  
Spark Timing ◽  
Gas Compression ◽  
Fuel Blending ◽  
Methane Number

Wellhead gas from which pipeline natural gas originates has significant variability in composition due to natural variations in deposits. Gas quality is influenced by relative concentrations of both inert and hydrocarbon species. Gas compression engines utilizing wellhead gas as a fuel source often require significant installation time and adjustment of stock configuration due to fuel compositions that vary with time and location. Lean burn natural gas engines are chosen as wellhead compression engines for high efficiency and low emissions while minimizing the effect of variable gas composition. Ideal engine conditions are maintained by operating within the knock and misfire limits of the engine. Additional data is needed to find engine operational limitations. In this work, experimental data was collected on a Cummins GTA8.3SLB engine operating on variable methane number fuel under closed-loop equivalence ratio control. A fuel blending system was used to vary methane number to simulate wellhead compositions. NOx and CO emissions were found to increase with decreasing methane number while combustion stability remained constant. In addition, the effects of carbon dioxide and nitrogen diluents in the fuel were investigated. When diluents were present in the fuel, engine performance could be maintained by spark timing advance.

Evaluation of Spark Plug and Timing Configurations on the Fuel Consumption, Combustion Stability, and Emissions of a Large-Bore, Two-Stroke, Natural Gas Engine

2016 ◽  
Author(s):  
Derek Johnson ◽  
Marc Besch ◽  
Nathaniel Fowler ◽  
Robert Heltzel ◽  
April Covington
Keyword(s):  
Natural Gas ◽  
Fuel Consumption ◽  
Combustion Engine ◽  
Engine Performance ◽  
Combustion Stability ◽  
Oxides Of Nitrogen ◽  
Natural Gas Engines ◽  
Fuel Delivery ◽  
Spark Plug ◽  
Trade Offs

Emissions compliance is a driving factor for internal combustion engine research pertaining to both new and old technologies. New standards and compliance requirements for off-road spark ignited engines are currently under review and include greenhouse gases. To continue operation of legacy natural gas engines, research is required to increase or maintain engine efficiency, while reducing emissions of carbon monoxide, oxides of nitrogen, and volatile organic compounds such as formaldehyde. A variety of technologies can be found on legacy, large-bore natural gas engines that allow them to meet current emissions standards — these include exhaust after-treatment, advanced ignition technologies, and fuel delivery methods. The natural gas industry uses a variety of spark plugs and tuning methods to improve engine performance or decrease emissions of existing engines. The focus of this study was to examine the effects of various spark plug configurations along with spark timing to examine any potential benefits. Spark plugs with varied electrode diameter, number of ground electrodes, and heat ranges were evaluated against efficiency and exhaust emissions. Combustion analyses were also conducted to examine peak firing pressure, location of peak firing pressure, and indicated mean effective pressure. The test platform was an AJAX-E42 engine. The engine has a bore and stroke of 0.216 × 0.254 meters (m), respectively. The engine displacement was 9.29 liters (L) with a compression ratio of 6:1. The engine was modified to include electronic spark plug timing capabilities along with a mass flow controller to ensure accurate fuel delivery. Each spark plug configuration was examined at ignition timings of 17, 14, 11, 8, and 5 crank angle degrees before top dead center. The various configurations were examined to identify optimal conditions for each plug comparing trade-offs among brake specific fuel consumption, oxides of nitrogen, methane, formaldehyde, and combustion stability.

Lean-Burn Characteristics of a Heavy-Duty Diesel Engine Retrofitted to Natural Gas Spark Ignition

2018 ◽  
Author(s):  
Jinlong Liu ◽  
Cosmin E. Dumitrescu
Keyword(s):  
Natural Gas ◽  
Combustion Chamber ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Combustion Stability ◽  
Fuel Injector ◽  
Heavy Duty ◽  
Lean Burn ◽  
Spark Timing ◽  
Heavy Duty Diesel

Increased utilization of natural-gas (NG) in the transportation sector can decrease the use of petroleum-based fuels and reduce greenhouse-gas emissions. Heavy-duty diesel engines retrofitted to NG spark ignition (SI) can achieve higher efficiencies and low NOx, CO, and HC emissions when operated under lean-burn conditions. To investigate the SI lean-burn combustion phenomena in a bowl-in-piston combustion chamber, a conventional heavy-duty direct-injection CI engine was converted to SI operation by replacing the fuel injector with a spark plug and by fumigating NG in the intake manifold. Steady-state engine experiments and numerical simulations were performed at several operating conditions that changed spark timing, engine speed, and mixture equivalence ratio. Results suggested a two-zone NG combustion inside the diesel-like combustion chamber. More frequent and significant late burn (including double-peak heat release rate) was observed for advanced spark timing. This was due to the chamber geometry affecting the local flame speed, which resulted in a faster and thicker flame in the bowl but a slower and thinner flame in the squish volume. Good combustion stability (COVIMEP < 3 %), moderate rate of pressure rise, and lack of knocking showed promise for heavy-duty CI engines converted to NG SI operation.

scholarly journals Control-oriented analysis of a lean-burn light-duty natural gas research engine with scavenged pre-chamber ignition

2019 ◽  
Vol 176 (1) ◽  
pp. 42-53
Author(s):  
Severin HÄNGGI ◽  
Thomas HILFIKER ◽  
Patrik SOLTIC ◽  
Richard HUTTER ◽  
Christopher ONDER
Keyword(s):  
Natural Gas ◽  
Control Structure ◽  
Engine Performance ◽  
Combustion Stability ◽  
Performance Criteria ◽  
Transport Sector ◽  
Lean Burn ◽  
Fuel Ratio ◽  
Cng Engine ◽  
Lean Conditions

Natural gas is well-suited as a fuel in the transport sector. Due to its excellent combustion characteristics, engines operating with compressed natural gas (CNG) reach high efficiency, especially if operated at lean conditions. However, CNG engine research mainly focusses on stoichiometric conditions in order to use a three-way catalytic converter for the exhaust gas after treatment system. With the objective to explore the potential of CNG engines operated at lean conditions, a turbo-charged CNG engine with high com-pression ratio is developed and optimized for lean operation. In order to increase the ignition energy, the CNG engine is equipped with scavenged pre-chambers. A specific control structure is developed, which allows to operate the engine at a pre-defined (lean) air-to-fuel ratio. Further functionalities such as the combustion placement control and algorithms to estimate the conditions inside of the pre-chamber are implemented. The first part of this paper describes this engine control structure, which is specifically developed for the lean-burn CNG engine. In the second part, the effects of pre-chamber scavenging on engine performance criteria such as the combustion stability, engine efficiency or engine emissions are analyzed. With the objective to use pre-chamber scavenging to improve engine performance, a scavenging feed-back control strategy is proposed. In order to control the ignition delay, this strategy adapts the amount of CNG injected into the pre-chamber with a linear controller or an extremum seeking algorithm depending on the air-to-fuel ratio of the main chamber.

Performance Characterization of Alternative Ignition Systems Using Optical Tools in Natural Gas Engines

2018 ◽  
Author(s):  
Bipin Bihari ◽  
Munidhar S. Biruduganti ◽  
Roberto Torelli ◽  
Dan Singleton
Keyword(s):  
Natural Gas ◽  
Engine Performance ◽  
Lean Burn ◽  
Natural Gas Engines ◽  
Reciprocating Engine ◽  
Optical Tools ◽  
Discharge Ignition ◽  
Performance And Emissions ◽  
Engine Performance And Emissions

Lean-burn combustion dominates the current reciprocating engine R&D efforts due to its inherent benefits of high BTE and low emissions. The ever-increasing push for high power densities necessitates high boost pressures. Therefore, the reliability and durability of ignition systems face greater challenges. In this study, four ignition systems, namely, stock Capacitive discharge ignition (CDI), Laser ignition, Flame jet ignition (FJI), and Nano-pulse delivery (NPD) ignition were tested using a single cylinder natural gas engine. Engine performance and emissions characteristics are presented highlighting the benefits and limitations of respective ignition systems. Optical tools enabled delving into the ignition delay period and assisted with some characterization of the spark and its impact on subsequent processes. It is evident that advanced ignition systems such as Lasers, Flame-jets and Nano-pulse delivery enable extension of the lean ignition limits of fuel/air mixtures compared to base CDI system.

Survey of Gas Engine Performance and Future Trends

2003 ◽  
Author(s):  
Timothy J. Callahan
Keyword(s):  
Power Generation ◽  
Natural Gas ◽  
High Efficiency ◽  
Engine Performance ◽  
Exhaust Emission ◽  
Nox Emissions ◽  
Gas Engine ◽  
Natural Gas Engines ◽  
Reciprocating Engines ◽  
Performance And Emissions

Worldwide, reciprocating engines play a major role in power generation. Many of the reciprocating engines are diesel engines used as stand-by generators, but increasingly, natural gas engines are providing distributed base load generation and finding service in combined heat and power applications. The economics of power generation continues to place a premium on engine efficiency while environmental regulators continue to legislate lower and lower exhaust emission levels, specifically NOx emissions. NOx emissions and efficiency tend to be proportional, so while not mutually exclusive, low NOx and high efficiency are difficult to obtain simultaneously. In spite of the NOx-efficiency relationship, natural gas engines are more efficient with lower emissions today than in the past and the trend toward higher efficiency will continue in the future. This paper surveys current natural gas engine performance and emissions and projects future engine performance. This paper also introduces the ARES and ARICE programs for developing revolutionary technology for high efficiency and low emissions.

Addition of Exhaust Gas Recirculation Onto a Large-Bore, Two-Stroke Natural Gas Engine, and its Effects on Fuel Consumption, Emissions, and Combustion

2016 ◽  
Author(s):  
Derek Johnson ◽  
Marc Besch ◽  
Nathaniel Fowler ◽  
Robert Heltzel ◽  
April Covington
Keyword(s):  
Natural Gas ◽  
Fuel Efficiency ◽  
Thermal Inertia ◽  
Engine Performance ◽  
Exhaust Gas Recirculation ◽  
Exhaust Gas ◽  
Lean Burn ◽  
Spark Plug ◽  
Spark Timing ◽  
Gas Recirculation

The focus of this research was to examine the effects of adding exhaust gas recirculation (EGR) on a large bore 2-stroke, lean-burn natural gas (2SLB) engine in its stock configuration, using a previously determined optimal spark plug. EGR has been a common emissions reduction technology used for on-road gasoline, natural gas, and diesel fueled vehicles. EGR — both cooled and uncooled — is found in nearly all on-road and many off-road engines. The optimal spark plug was found in other research and it was tested with various rates of EGR. The test platform was a 1971 Cameron AJAX-E42 single-cylinder engine — common to the natural gas industry. The engine had a bore and stroke of 8.5 × 10 inches, respectively. The engine displacement was 567 cubic inches with a trapped compression ratio of 6:1. The engine was modified to include electronic spark plug timing capabilities along with a mass flow controller to ensure accurate fuel delivery. Each EGR configuration was examined at spark timings of 14, 11, and 8 CAD BTDC. Tests were conducted using an air-cooled, eddy-current power absorber at an engine speed of 525 RPM and load of 400 1b.-ft. of torque. Due to its large thermal inertia, the engine was operated for three hours prior to data collection to ensure representative and operation. In-cylinder pressure data were collected using a piezoelectric pressure transducer at increments of 0.25 CAD. Various levels of EGR and spark timing conditions were evaluated against engine performance including both regulated and unregulated exhaust emissions. Volumetric EGR rates of 2.5% showed reduced NOx emissions and improved fuel efficiency while rates of 5% did not yield NOx reductions.

Effects of Natural Gas Compositions on Engine In-Cylinder Process

2015 ◽  
Vol 1092-1093 ◽  
pp. 498-503
Author(s):  
La Xiang ◽  
Yu Ding
Keyword(s):  
Natural Gas ◽  
Alternative Fuels ◽  
Combustion Process ◽  
Engine Performance ◽  
Maximum Temperature ◽  
Maximum Pressure ◽  
Test Bed ◽  
Promising Alternative ◽  
Natural Gas Engines ◽  
Lower Maximum

Natural gas (NG) is one of the most promising alternative fuels of diesel and petrol because of its economics and environmental protection. Generally the NG engine share the similar structure profile with diesel or petrol engine but the combustion characteristics of NG is varied from the fuels, so the investigation of NG engine combustion process receive more attentions from the researchers. In this paper, a zero-dimensional model on the basis of Vibe function is built in the MATLAB/SIMULINK environment. The model provides the prediction of combustion process in natural gas engines, which has been verified by the experimental data in the NG test bed. Furthermore, the influence of NG composition on engine performance is investigated, in which the in-cylinder maximum pressure and temperature and mean indicated pressure are compared using different type NG. It is shown in the results that NG with higher composition of methane results in lower maximum temperature and mean indicated pressure as well as higher maximum pressure.

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