Controlled Initiation of Short Fatigue Cracks in 316L Steel

Author(s):  
D. Stefanescu ◽  
J. Marrow ◽  
M. Preuss ◽  
A. Sherry

Validation of models for short crack behavior requires accurate measurement of crack opening displacement and crack tip strain fields. Development of reliable measurement procedures, using new techniques such as Image Correlation (IC), requires specimens containing cracks with a well defined geometry. In this paper, results of an experimental study concerning controlled initiation of short fatigue cracks at positive R-ratio in laboratory specimens made from 316L stainless steel are presented. Experimental techniques, including hardness testing and X-ray diffraction were employed in order to investigate the effect of surface preparation on the surface mechanical properties and residual stresses. Crack nucleation is difficult in smooth specimens of 316L austenitic stainless steel at positive R-ratio due to the high fatigue limit and low tensile strength. Specimens with a thin ligament were therefore developed to enable nucleation of a single short fatigue crack. An experimental study of the crack growth aspect ratio evolution was then carried out using a beach marking technique. The technique described in this paper enables single short fatigue cracks of well defined geometry to be nucleated under tensile cyclic loading. Stress corrosion cracks can be developed using the same specimen geometry. Miniature tensile specimens can then be extracted to perform in-situ measurements of the crack opening displacement and crack tip strain field by Image Correlation from Scanning Electron Microscopy observations.

2010 ◽  
Vol 36 ◽  
pp. 157-161 ◽  
Author(s):  
Tin Gyi Zhang ◽  
Yuan Bao Leng ◽  
Dan Ying Gao

Based on the principle of electrical measurement method, the clip gauge was made to measure the crack opening displacement (COD).Through the three-point bending test on the specimens of steel fiber reinforced high strength concrete (SFHSC), the effect of the fiber volume fraction (ρf) upon the critical crack opening displacement (the critical crack tip opening displacement and the critical crack mouth opening displacement) was studied. The result shows that the effect of ρf on mouth-tip ratio (the ratio of critical crack mouth opening displacement to critical crack tip opening displacement) can reflect its effect upon the critical crack opening displacement. According to the geometrical relationship between the initial crack length and the critical crack opening displacement,calculation method for the initial crack length was proposed. Based on the test result, the formula was established for calculating the critical crack tip opening displacement.


Author(s):  
Jingxia Yue ◽  
Zheng He ◽  
Yukio Fujimoto ◽  
Weiguo Wu

This paper proposes an in-situ estimation of crack shape from crack opening displacement (COD) by using of a visualized database system consisting of numerical calculation data of normalized crack opening displacement (NCOD) for some kinds of crack types. The relation between crack depth and corresponding NCOD is discussed based on FE analysis results, from which a crack shape estimation principle is deduced. Visualized software named NCOD Database System was developed to facilitate convenient in-situ estimation of crack shape. Shapes of three kinds of surface crack, partial circle crack in plate, fatigue cracks in gusset weld joint and in large-scale member, are successfully estimated by this system. The paper is supported by the Programme of Introducing Talents of Discipline to Universities (B08031).


1974 ◽  
Vol 9 (3) ◽  
pp. 197-205 ◽  
Author(s):  
P S Theocaris

A new experimental technique based on the method of caustics is presented for the measurement of the distance between the lips of a crack near the crack-tip. The two parts of the caustic formed by reflections from the front and rear faces of the specimen lie at a distance from each other. The gap between these parts depends on the total c.o.d. (crack-opening displacement), that is the initial opening and the opening due to loading, as well as on the optical and mechanical characteristics of the material By increasing the external loading of the cracked plate, the gap between the parts of the caustic was changed and this gap measured the instantaneous c.o.d. due to loading. The method was applied to the measurement of small c.o.d.s. due to small-scale loading, with satisfactory results. Therefore it can certainly be used to measure c.o.d.s at large loading steps, up to fracture, because the gap between the parts of the caustic becomes significant and easy to measure. Measurements with cracked plates made of p.m.m.a. (polymethylmethacrylate) and polycarbonate showed that the results obtained are in good agreement with theory. Thus, it has been proved that the method of caustics yields a very sensitive means for measuring c.o.d.s, especially in small-scale deformations, where measurement of c.o.d by conventional methods is inaccurate. A great advantage of the method is that it measures the c.o.d.s at a well defined region, which always remains near to the crack tip.


1988 ◽  
Vol 120 ◽  
Author(s):  
Jian Ku Shang ◽  
R. O. Ritchie

AbstractAs part of an investigation into the micro-mechanisms of crack-tip shielding associated with the growth of fatigue cracks in metal-matrix composites, simple models are developed for the role of crack bridging in high-strength aluminum alloys reinforced with SiC particulate (AI/SiCp). Based on experimental observations of crack growth, crack-tip shielding and crack-path morphology in these alloys, the bridges are found to be associated with uncracked ligaments in the wake of the crack tip, and are modelled in terms of approaches based on a critical crack-opening displacement or critical tensile strain in the ligament.


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