Fatigue Crack Growth Rate Curve for Nickel Based Alloys in PWR Environment

Author(s):  
Yuichiro Nomura ◽  
Katsumi Sakaguchi ◽  
Hiroshi Kanasaki

Japanese reference fatigue crack growth rate (FCGR) curves for ferrite and austenitic stainless steels in light water reactor environments are prescribed in JSME S NA1-2004. However, similar reference FCGR curve for nickel-based alloys for pressurized water reactors (PWR) are not prescribed. In order to propose reference FCGR curve for nickel-based alloys, under high stress ratio and low rising time, the effect of the welding method, the effect of specimen orientation and low stress intensity range fatigue crack propagation tests of nickel-based alloys 600, 132 and 82 weld metals were conducted as part of the Environmental Fatigue Test (EFT) projects of Japan Nuclear Energy Safety Organization (JNES). The results show that the effect of heat, welding methods, specimen orientations and environmental water conditions on the FCGR was not significant for Alloys 600, 132 and 82. The FCGR increased with increase of stress ratio, and cyclic loading frequency. According to the procedure for determining the reference FCGR curve of austenitic stainless steels in PWR environment of nickel-based alloys is proposed based on the reference data and the results of this study. The reference FCGR curve for nickel-based alloys in PWR environment are determined as a function of stress intensity factor range, temperature, load rising time and stress ratio.

2000 ◽  
Vol 123 (2) ◽  
pp. 166-172 ◽  
Author(s):  
M. Itatani ◽  
M. Asano ◽  
M. Kikuchi ◽  
S. Suzuki ◽  
K. Iida,

Fatigue crack growth data obtained in the simulated BWR water environment were analyzed to establish a formula for reference fatigue crack growth rate (FCGR) of austenitic stainless steels in BWR water. The effects of material, mechanical and environmental factors were taken into the reference curve, which was expressed as: da/dN=8.17×10−12s˙Tr0.5s˙ΔK3.0/1−R2.121≦ΔK≦50 MPam where da/dN is fatigue crack growth rate in m/cycle, Tr is load rising time in seconds, ΔK is range (double amplitude) of K–value in MPam, and R is stress ratio. Tr=1 s if Tr<1 s, and Tr=1000 s if Tr cannot be defined. ΔK=Kmax−Kmin if R≧0.ΔK=Kmax if R<0.R=Kmin/Kmax. The proposed formula provides conservative FCGR at low stress ratio. Although only a few data show higher FCGR than that by proposed formula at high R, these data are located in a wide scatter range of FCGR and are regarded to be invalid. The proposed formula is going to be introduced in the Japanese Plant Operation and Maintenance Standard.


Author(s):  
Yuichiro Nomura ◽  
Katsumi Sakaguchi ◽  
Hiroshi Kanasaki ◽  
Shigeki Suzuki

Reference fatigue crack growth rate curves for austenitic stainless steels in pressurized water reactors (PWR) environments were prescribed in JSME S NA1-2004(1) in Japan. The reference fatigue crack growth curve in PWR environment had been determined as a function of stress intensity factor range, temperature, load rising time and stress ratio. In order to confirm the applicability of the reference fatigue crack growth rate curve under high stress ratio, low rising time and low stress intensity range, fatigue crack propagation tests of austenitic stainless steels 316, 316 weld metal, 304 and 304 weld metal were carried out. It is concluded that the reference fatigue crack growth curve in PWR environment is applicable to predict fatigue crack growth rate of this study test conditions.


2005 ◽  
Vol 297-300 ◽  
pp. 1120-1125 ◽  
Author(s):  
Myung Hwan Boo ◽  
Chi Yong Park

In order to study the influence of stress ratio and WC grain size, the characteristics of fatigue crack growth were investigated in WC-Co cemented carbides with two different grain sizes of 3 and 6 µm. Fatigue crack growth tests were carried out over a wide range of fatigue crack growth rates covering the threshold stress intensity factor range DKth. It was found that crack growth rate da/dN against stress intensity factor range DK depended on stress ratio R. The crack growth rate plotted in terms of effective stress intensity factor range DKeff still exhibited the effect of microstructure. Fractographic examination revealed brittle fracture at R=0.1 and ductile fracture at R=0.5 in Co binder phase. The amount of Co phase transformation for stress ratio was closely related to fatigue crack growth characteristics.


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