Load Control for Turbine Blades: A Non-Traditional Microtab Approach

Author(s):  
D. T. Yen Nakafuji ◽  
C. P. van Dam ◽  
J. Michel ◽  
P. Morrison

Active flow control and load mitigation concepts developed for traditional aeronautical applications have potential to decrease torque, bending and fatigue loads on wind turbine blades and to help increase turbine life. Much of the early work in flow control focused on steady aerodynamic benefits. More recent technologies have focused on unsteady flow control techniques which require a deeper understanding of the underlying flow physics as well as sensors to record the various time-dependent aerodynamic phenomena and fast actuators for control. This paper identifies some developmental control concepts for load mitigation along with a new translational microfabricated tab concept available for active flow and load control on lifting surfaces and explores their applicability for wind turbine rotor blades. Specifically, this paper focuses on experimental results based on an innovative microtab approach for unsteady, active load control. Previous papers on this effort by Yen et al. focused on the multi-disciplinary design methodology and the significant lift enhancement achieved using these micro-scale devices. The current research extends the effort to include dynamic results with discontinuous tab effects, effects on drag, and lower (pressure side) and upper surface (suction side) tab deployment effects for the prototype airfoil as well as for the S809, a representative wind turbine airfoil. Results show that the microtab concept can provide macro-scale load changes and is capable of offering active control of lift and drag forces for load alleviation.

Wind Energy ◽  
2014 ◽  
Vol 18 (5) ◽  
pp. 909-923 ◽  
Author(s):  
Alexander Wolf ◽  
Thorsten Lutz ◽  
Werner Würz ◽  
Ewald Krämer ◽  
Oksana Stalnov ◽  
...  

Author(s):  
Andreas Gross ◽  
Hermann F. Fasel

The flow over a NREL S822 wind turbine airfoil was simulated for a chord Reynolds number of 100,000 and an angle of attack of 5deg. These conditions approximately match the blade element conditions at 80% radius of a 2m diameter turbine operating at 300rpm. A simulation of the uncontrolled flow with steady approach flow conditions shows boundary layer separation on the suction side which is consistent with University of Illinois at Urbana-Champaign experimental data. Active flow control has the potential to locally (and on demand) reduce the unsteady loads on individual turbine blades during non-nominal operation, thereby increasing turbine life. In addition, flow control may help lower the cut-in wind speed. Unsteady flow control for reducing the suction side separation using pulsed vortex generator jets, flip-flop jets, and plasma actuators were evaluated. It was found that very low actuation amplitudes were already sufficient for eliminating the suction side separation. The high effectiveness and efficiency is traced back to hydrodynamic instabilities that lead to a downstream growth of the forced disturbances. Too high actuator amplitudes resulted in early disturbance saturation which made the control inefficient.


Author(s):  
Muraleekrishnan Menon ◽  
Fernando L. Ponta

Abstract The significance of wind power and the associated relevance of utility-scale wind turbines are becoming more prominent in tapping renewable sources for power. Operational wind turbines today rated at 8 MW have rotor diameters of 164 m. Economies-of-scale factor suggest a sustained growth in rotor size, forecasting the use of longer and heavier blades. This has led to an increased emphasis on studies related to improvements and innovations in aerodynamic load-control methodologies. Among several approaches to controlling the stochastic aerodynamics loads on wind turbine rotors, most popular is the pitch control. Widely used in operational wind turbines, conventional pitch control is an effective approach for long-term load variations. However, their application to mitigate short-term fluctuations have limitations that present a bottleneck for growth in rotor size. Sporadic changes occurring within short time scales near the turbine rotor have significant impact on the aeroelastic behavior of the blades, power generation, with long-term effects on the rotor life-span. Cyclic variations occurring within few seconds emphasize the need for swift response of control methods that counter the resulting adverse effects. Current study revolves around the need to evaluate innovative active load control techniques that can swiftly handle high frequency oscillations in dynamic loading of turbine rotors. This may result from sudden changes in wind conditions due to gusts, environmental effects like atmospheric boundary layer and uneven terrain, or from turbine design features and operating conditions such as tower shadow effects. The upward surge in rotor size is linked with a down-side for existing techniques in rotor control that now need to account for heavier blades and the associated inertia. For example, the pitching operation rotates the entire blade around its longitudinal axis to regulate angle of wind at specific blade sections, involving huge inertial loads associated with the entire blade. On the other hand, active flow-control devices (FCDs) have the potential to alleviate load variations through rapid aerodynamic trimming. Trailing-edge flaps are light weight attachments on blades that have gradually gained relevance in studies focused on wind turbine aerodynamics and active load control. This computational study presents an aeroelastic assessment of a benchmark wind turbine based on the NREL 5-MW Reference Wind Turbine (RWT), with added trailing-edge flaps for rapid load control. The standard blades used on the NREL 5-MW RWT rotor are aerodynamically modified to equip them with actively controllable fractional-chord trailing-edge flaps, along a selected span. The numerical code used in the study handles the complex multi-physics dynamics of a wind turbine based on a self-adaptive ODE algorithm that integrates the dynamics of the control system in to the coupled response of aerodynamics and structural deformations of the rotor. Using the 5-MW RWT as a reference, the blades are modified to add trailing-edge flaps with Clark Y profile and constant chord. Attached at chosen sections of the blade, these devices have a specific range of operational actuation angles. Numerical experiments cover scenarios relevant to the aeroelastic response of a rotor with such adapted blades under operating conditions observed in utility-scale wind turbines. These fractional-chord devices attached along short spans of the blades make them light weight devices that can be easily controlled using low power of actuation. This overcomes the bottleneck in active aerodynamic load control, giving flexibility to study a wider ranged of control strategies for utility-scale wind turbines of the future. Preliminary outcomes suggest that rapid active flow control has high potential in shaping the future of aerodynamic load control in wind turbines.


Author(s):  
G. Weinzierl ◽  
G. Pechlivanoglou ◽  
C. N. Nayeri ◽  
C. O. Paschereit

This paper presents the continuation of the research efforts of the authors in the direction of the development of “smart blades” for the wind turbines of the future. Results from previous research work is further in combination with a newly developed simulation code in order to assess the performance of Active Flow Control (AFC) elements implemented on modern wind turbine blade structures. Parametric investigations have been conducted in order to identify the optimal configuration of various AFC elements. These are tested under identical boundary conditions to define an overall optimal solution. The results of the research project show that the Active Gurney Flap is the element with a highest probability for the fastest implementation on wind turbine blades for load alleviation purposes. The most promising however overall solution is the Flexible Trailing Edge Flap. With its high control authority and relatively high regulation speed is able to significantly vary the aerodynamic performance of wind turbines.


Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3500
Author(s):  
Abhineet Gupta ◽  
Mario A. Rotea ◽  
Mayank Chetan ◽  
Mohammad S. Sakib ◽  
D. Todd Griffith

Decades of wind turbine research, development and installation have demonstrated reductions in levelized cost of energy (LCOE) resulting from turbines with larger rotor diameters and increased hub heights. Further reductions in LCOE by up-scaling turbine size can be challenged by practical limitations such as the square-cube law: where the power scales with the square of the blade length and the added mass scales with the volume (the cube). Active blade load control can disrupt this trend, allowing longer blades with less mass. This paper presents the details of the development of a robust load control system to reduce blade fatigue loads. The control system, which we coined sectional lift control or SLC, uses a lift actuator model to emulate an active flow control device. The main contributions of this paper are: (1) Methodology for SLC design to reduce dynamic blade root moments in a neighborhood of the rotor angular frequency (1P). (2) Analysis and numerical evidence supporting the use of a single robust SLC for all wind speeds, without the need for scheduling on wind speed or readily available measurements such as collective pitch or generator angular speed. (3) Intuition and numerical evidence to demonstrate that the SLC and the turbine controller do not interact. (4) Evaluation of the SLC using a full suite of fatigue and turbine performance metrics.


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