Large-scale fast dwell time algorithm for complex structure phase optical elements based on magnetorheological polishing

Author(s):  
Caixue Tang ◽  
Hao Yan ◽  
Shenglin Wen ◽  
Yuanhang Zhang
2011 ◽  
Vol 23 (12) ◽  
pp. 3207-3212
Author(s):  
罗丽丽 Luo Lili ◽  
何建国 He Jianguo ◽  
王亚军 Wang Yajun ◽  
张云飞 Zhang Yunfei ◽  
黄文 Huang Wen ◽  
...  

2013 ◽  
Author(s):  
Li Longxiang ◽  
Zhang Xuejun

Micromachines ◽  
2021 ◽  
Vol 12 (5) ◽  
pp. 471
Author(s):  
Yajun Wang ◽  
Yunfei Zhang ◽  
Renke Kang ◽  
Fang Ji

The dwell time algorithm is one of the key technologies that determines the accuracy of a workpiece in the field of ultra-precision computer-controlled optical surfacing. Existing algorithms mainly consider meticulous mathematics theory and high convergence rates, making the computation process more uneven, and the flatness cannot be further improved. In this paper, a reasonable elementary approximation algorithm of dwell time is proposed on the basis of the theoretical requirement of a removal function in the subaperture polishing and single-peak rotational symmetry character of its practical distribution. Then, the algorithm is well discussed with theoretical analysis and numerical simulation in cases of one-dimension and two-dimensions. In contrast to conventional dwell time algorithms, this proposed algorithm transforms superposition and coupling features of the deconvolution problem into an elementary approximation issue of function value. Compared with the conventional methods, it has obvious advantages for improving calculation efficiency and flatness, and is of great significance for the efficient computation of large-aperture optical polishing. The flatness of φ150 mm and φ100 mm workpieces have achieved PVr150 = 0.028 λ and PVcr100 = 0.014 λ respectively.


2020 ◽  
pp. 136943322094719
Author(s):  
Xianrong Qin ◽  
Pengming Zhan ◽  
Chuanqiang Yu ◽  
Qing Zhang ◽  
Yuantao Sun

Optimal sensor placement is an important component of a reliability structural health monitoring system for a large-scale complex structure. However, the current research mainly focuses on optimizing sensor placement problem for structures without any initial sensor layout. In some cases, the experienced engineers will first determine the key position of whole structure must place sensors, that is, initial sensor layout. Moreover, current genetic algorithm or partheno-genetic algorithm will change the position of the initial sensor locations in the iterative process, so it is unadaptable for optimal sensor placement problem based on initial sensor layout. In this article, an optimal sensor placement method based on initial sensor layout using improved partheno-genetic algorithm is proposed. First, some improved genetic operations of partheno-genetic algorithm for sensor placement optimization with initial sensor layout are presented, such as segmented swap, reverse and insert operator to avoid the change of initial sensor locations. Then, the objective function for optimal sensor placement problem is presented based on modal assurance criterion, modal energy criterion, and sensor placement cost. At last, the effectiveness and reliability of the proposed method are validated by a numerical example of a quayside container crane. Furthermore, the sensor placement result with the proposed method is better than that with effective independence method without initial sensor layout and the traditional partheno-genetic algorithm.


2012 ◽  
Vol 497 ◽  
pp. 165-169 ◽  
Author(s):  
He Ping Zhang ◽  
Dong Ming Guo ◽  
Xu Wang ◽  
Hang Gao

Although Single Point Diamond Turning (SPDT) can do pretty well in optical surfacing of large scale KDP crystal, both the surface accuracy and integrity are considerably high; meanwhile as the defects of micro-waveness and stress are inevitable, the laser-induced damage threshold of KDP optical elements after SPDT still cannot be satisfied. Because of the characters of deliquescent and water-soluble, the process of computer controlled Micro-nano deliquescence is attempted to remove the residual micro-waveness on KDP surface after SPDT. Based on the assumption of Preston and the characters of Micro-nano deliquescence, the model of material removal ratio is suggested, the dwell time for ascertained KDP surface is solved, the processing of computer controlled Micro-nano deliquescence is simulated and the processed surface condition on theory is obtained. Besides, the influences of different parameters on the surfacing efficiency and accuracy are analyzed. Finally, three polishing tracks are comparatively analyzed. The simulation results are quite important in guiding the experimental polishing of large scale KDP by computer controlled Micro-nano deliquescence


Author(s):  
Md Shahjahan Hossain ◽  
Hossein Taheri ◽  
Niraj Pudasaini ◽  
Alexander Reichenbach ◽  
Bishal Silwal

Abstract The applications for metal additive manufacturing (AM) are expanding. Powder-bed, powder-fed, and wire-fed AM are the different kinds of AM technologies based on the feeding material. Wire-Arc AM (WAAM) is a wire-fed technique that has the potential to fabricate large-scale three-dimensional objects. In WAAM, a metallic wire is continuously fed to the deposition location and is melted by an arc-welding power source. As the applications for WAAM expands, the quality assurance of the parts becomes a major concern. Nondestructive testing (NDT) of AM parts is necessary for quality assurance and inspection of these materials. The conventional method of inspection is to perform testing on the finished parts. There are several limitations encountered when using conventional methods of NDT for as-built AM parts due to surface conditions and complex structure. In-situ process monitoring based on the ultrasound technology is proposed for WAAM material inspection during the manufacturing process. Ultrasonic inline monitoring techniques have the advantages of providing valuable information about the process and parts quality. Ultrasonic technique was used to detect the process condition deviations from the normal. A fixture developed by the authors holds an ultrasonic sensor under the build platform and aligned with the center of the base plate. Ultrasonic signals were measured for different process conditions by varying the current and gas flow rate. Features (indicators) from the radio frequency (RF) signal were used to evaluate the difference in signal clusters to identify and classify different build conditions. Results show that the indicator values of the ultrasonic signals in the region of interest (ROI) changes with different process conditions and can be used to classify them.


2021 ◽  
Author(s):  
◽  
Aitana Forcén-Vázquez

<p>Subantarctic New Zealand is an oceanographycally dynamic region with the Subtropical Front (STF) to the north and the Subantarctic Front (SAF) to the south. This thesis investigates the ocean structure of the Campbell Plateau and the surrounding New Zealand subantarctic, including the spatial, seasonal, interannual and longer term variability over the ocean properties, and their connection to atmospheric variability using a combination of in-situ oceanographic measurements and remote sensing data.  The spatial and seasonal oceanographic structure in the New Zealand subantarctic region was investigated by analysing ten high resolution Conductivity Temperature and Depth (CTD) datasets, sampled during oceanographic cruises from May 1998 to February 2013. Position of fronts, water mass structure and changes over the seasons show a complex structure around the Campbell Plateau combining the influence of subtropical and subantarctic waters.  The spatial and interannual variability on the Campbell Plateau was described by analysing approximately 70 low resolution CTD profiles collected each year in December between 2002 and 2009. Conservative temperature and absolute salinity profiles reveal high variability in the upper 200m of the water column and a homogeneous water column from 200 to 600m depth. Temperature variability of about 0.7 °C, on occasions between consecutive years, is observed down to 900m depth. The presence of Subantarctic Mode Water (SAMW) on the Campbell Plateau is confirmed and Antarctic Intermediate Water (AAIW) reported for the first time in the deeper regions around the edges of the plateau.  Long-term trends and variability over the Campbell Plateau were investigated by analysing satellite derived Sea Level Anomalies (SLA) and Sea Surface Temperature (SST) time series. Links to large scale atmospheric processes are also explored through correlation with the Southern Oscillation Index (SOI) and Southern Annular Mode (SAM). SST shows a strong seasonality and interannual variability which is linked to local winds, but no significant trend is found. The SLA over the Campbell Plateau has increased at a rate of 5.2 cm decade⁻¹ in the last two decades. The strong positive trend in SLA appears to be a combination of the response of the ocean to wind stress curl (Ekman pumping), thermal expansion and ocean mass redistribution via advection amongst others.  These results suggest that the variability on the Campbell Plateau is influenced by the interaction of the STF and the SAF. The STF influence reaches the limit of the SAF over the western Campbell Plateau and the SAF influence extends all around the plateau. Results also suggest different connections between the plateau with the surrounding oceans, e.g., along the northern edge with the Bounty Trough and via the southwest edge with the SAF. A significant correlation with SOI and little correlation with SAM suggest a stronger response to tropically driven processes in the long-term variability on the Campbell Plateau.  The results of this thesis provide a new definitive assessment of the circulation, water masses and variability of the Campbell Plateau on mean, annual, and interannual time scales which will support research in other disciplines such as palaeoceanography, fisheries management and climate.</p>


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