Analysis of cutting forces in helical milling of carbon fiber–reinforced plastics

Author(s):  
Wang Haiyan ◽  
Qin Xuda ◽  
Li Hao ◽  
Ren Chengzu
2018 ◽  
Vol 792 ◽  
pp. 173-178
Author(s):  
Qiang Wang ◽  
Yong Bo Wu ◽  
Dong Lu ◽  
Teruo Bitoh ◽  
Ming Feng

Carbon fiber reinforced plastics (CFRP) has been widely used in various aircraft structural components. However, it is difficult for conventional methods such as drilling and helical milling to meet the requirements on high quality and efficient holes creation. Hence a so-called tilt helical milling (THM) method has been proposed. This new method is performed by replacing the revolving motion of the tool in conventional helical milling (CHM) with a conical pendulum motion, in which the tool axis is tilted towards the hole axis at a certain angle. As a step toward the establishment of the new method, in this work, the fundamental drilling characteristics of CFRP by the THM is elucidated by experimentally investigating the effects of tilt angle on thrust force and delamination factor. The obtained experimental results demonstrated that thrust force and delamination factor can be reduced with THM technique. In addition, THM can achieve better hole surface finish than CHM.


2021 ◽  
pp. 28-37
Author(s):  
P. N. Shkatov ◽  
G. A. Didin ◽  
A. A. Ermolaev

The paper is concerned with increasing sensitivity of eddy current nondestructive testing of most dangerous delamination in carbon-fiber reinforced plastics (CFRP). Increased sensitivity is achieved by separate registration and comparison of eddy current signals obtained from a set of stratifications of carbon fibers with the same orientation. The separation of eddy current signals is possible due to pronounced anisotropy of the electrical conductivity of the layers dominant in the direction of the fibers of the corresponding layer. Eddy-current signals are registered by eddy current probes with maximum sensitivity in a given angular direction. Prior to the scan eddy current signals of the probe are leveled on a defect-free area. The influence of the working gap on the difference between the eddy current signals of the probe is suppressed by normalizing it according to one of the signals. The analysis of the registered signals from delamination has been performed using an approximate calculation model. The reliability of the obtained results has been confirmed by comparison with experimental results and calculations using the finite element method.


Sign in / Sign up

Export Citation Format

Share Document