Investigation on the uncertain factors of the elastic–plastic contact characteristics of the planetary roller screw mechanism

Author(s):  
Qin Yao ◽  
Yongshou Liu ◽  
Mengchuang Zhang ◽  
Geng Liu ◽  
Shangjun Ma

The scatter of uncertain factors of the planetary roller screw mechanism, which originated from the manufacturing process, has a significant influence on its serving performance. However, this influence remains insufficiently studied. Further, the elastic–plastic contact analysis of the planetary roller screw mechanism with considering the uncertainties needs large numbers of repetitive calculations by traditional finite element method, which is labor intensive and often impractical. In this paper, an uncertain model of the planetary roller screw mechanism, including parameterization and finite element calculation, is established to conduct the elastic–plastic contact analysis automatically. Besides, the finite element method results can be also obtained automatically with the self-compiled flow program and the secondary development platform using the design of experiment method. Then, a mathematic model is applied to value the influence of the uncertain factors on the contact characteristics. The Pareto graphs are plotted to clearly show this sequence of the percent effects of all the uncertain factors. The present work, for the first time, developed an automatic modeling method for analyzing efficiently the uncertain factors of planetary roller screw mechanism, which is worthy in industrial application.

2018 ◽  
Vol 10 (12) ◽  
pp. 168781401881230 ◽  
Author(s):  
Chuanming Du ◽  
Geng Liu ◽  
Guan Qiao ◽  
Shangjun Ma ◽  
Wei Cai

The thermal behavior of the standard planetary roller screw mechanism needs to be investigated since the large amount of heat generated by the friction torque on multiple contact points during the transmission process. In this article, a simplified transmission system model of standard planetary roller screw mechanism is first established for the finite element analysis. Second, the friction torque of standard planetary roller screw mechanism is calculated and the boundary conditions of thermal analysis are deduced. Then, the transient thermal analysis of the standard planetary roller screw mechanism based on finite element method is conducted by considering the moving heat source and thus temperature field distribution at any time and the temperature rise curve at different positions of the standard planetary roller screw mechanism can be obtained. Finally, the correlation between the experimental data and the calculated values confirms the validity of the proposed thermal model for the transient thermal analysis.


Author(s):  
Yanzhong Wang ◽  
Kai Yang ◽  
Wen Tang

Abstract A comparative analysis of the structural form and gear type of the gear-driven fan engine reducer is made. Comparative analysis of different transmission structure forms and different gear types, the results show that the star-shaped structure with herringbone gear is more suitable for aero-engine fan reducer, especially in the case of high output speed and high gear bearing capacity. According to the design conditions, the basic parameters of the gear system of the transmission system were preliminarily designed. The gear loading calculations were carried out by finite element method and ISO method respectively, and the root bending stress and tooth surface contact stress obtained by the two methods were compared and analyzed. The results show that the parameters of the fan reducer gear system designed using ISO standards are more conservative. The gear stress obtained by the finite element method simulation is close to the nominal stress calculated in the ISO standard, which verifies the rationality of the finite element model. On this basis, the gear shaping parameters are designed according to the stress and strain conditions of the finite element loading contact analysis, and the appropriate shaping parameters are obtained. Based on the stress and strain results of the finite element loading contact analysis, we designed the gear modification parameters and obtained the appropriate modification parameters.


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