Performance of an enhanced rudder force prediction model in a ship manoeuvring simulator

2021 ◽  
pp. 425-434
Author(s):  
A.F. Molland ◽  
S.R. Turnock ◽  
P.A. Wilson
Keyword(s):  
Prediction Model ◽  
Force Prediction ◽  
Ship Manoeuvring

THRUST FORCE PREDICTION MODEL FOR DRILLING UNIDIRECTIONAL CARBON PLASTICS WITH WEAR OF THE CUTTING TOOL

2021 ◽  
Vol 2 ◽  
pp. 100-108
Author(s):  
V.I. GOLOVIN ◽  
S.YU. RADCHENKO
Keyword(s):  
Carbon Fiber ◽  
Tool Wear ◽  
Prediction Model ◽  
Cutting Tool ◽  
Thrust Force ◽  
Contact Conditions ◽  
Force Prediction ◽  
Geometric Characteristics ◽  
Drill Tool

One of the most important tasks in the production of carbon fiber products is to ensure the specified accuracy and quality of the drilled holes. A model for predicting the thrust force, taking into account the degree of tool wear, is proposed. First, the geometric characteristics of the wear of the spiral drill tool are analyzed. Further, the contact conditions between the drill and the carbon fiber are determined in accordance with the geometric characteristics of the tool wear. Based on the mechanics of the contact interaction of surfaces, the thrust forces of the main cutting edges and the chisel edge are modeled, taking into account the degree of tool wear. The results obtained are integrated into the thrust force prediction model. An example of an experimental study of the drilling carbon fiber is given. The results obtained show a fairly accurate prediction of the cutting force, taking into account the wear of the cutting tool.

Milling Force Prediction Model for Five-Axis Machining of Freeform Surface Considering Mesoscopic Size Effect

2021 ◽  
Vol 143 (9) ◽  
Author(s):  
Minglong Guo ◽  
Zhaocheng Wei ◽  
Minjie Wang ◽  
Jia Wang ◽  
Shengxian Liu
Keyword(s):  
Dislocation Density ◽  
Size Effect ◽  
Prediction Model ◽  
Cutting Force ◽  
Freeform Surface ◽  
End Mill ◽  
Ball End Mill ◽  
Milling Force ◽  
Force Prediction ◽  
Five Axis

Abstract The core parts with the characteristic of freeform surface are widely used in the major equipment of various fields. Cutting force is the most important physical quantity in the five-axis CNC machining process of core parts. Not only in micro-milling, but also in macro-milling, there is also an obvious size effect, especially in medium- and high-speed milling, which is frequently ignored. In this paper, the milling force prediction model for five-axis machining of a freeform surface with a ball-end mill considering the mesoscopic size effect is established. Based on the characteristics of cutting thickness in macro-milling, a new dislocation density correction form is proposed, and a new experiment is designed to identify the dislocation density correction coefficient. Therefore, the shear stress calculated in this paper not only reflects the cutting dynamic mechanical characteristics but also considers the mesoscopic size effect. A linear function is proposed to describe the relationship between friction coefficient and cutting speed, cutter rake angle, and cutting thickness. Considering cutter run-out, the micro-element cutting force in the shear zone and plough zone are analyzed. The cutting geometry contact between the freeform surface and the ball-end mill is analyzed analytically by the space limitation method. Finally, the total milling force is obtained by summing all the force vectors of cutting edge micro-elements within the in-cut cutting edge. In the five-axis machining experiment of freeform surface, the theoretically predicted results of milling forces are in good agreement with the measured results in trend and amplitude.

Analytical Prediction and Experimental Investigation of Burnishing Force in Rotary Ultrasonic Roller Burnishing Titanium Alloy Ti–6Al–4V

2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Jian Zhao ◽  
Zhanqiang Liu ◽  
Bing Wang ◽  
Yukui Cai ◽  
Qinghua Song
Keyword(s):  
Titanium Alloy ◽  
Prediction Model ◽  
Milling Process ◽  
Analytical Prediction ◽  
Ultrasonic Power ◽  
Machined Surface ◽  
Softening Effect ◽  
Force Prediction ◽  
Contact Width ◽  
Acoustic Softening

Abstract Ultrasonic burnishing is usually applied to make machined surface modification. The acoustic softening effect caused by ultrasonic vibration is beneficial to the machining of difficult-to-cut materials. In the present work, a burnishing force prediction model was proposed for rotary ultrasonic burnishing of titanium alloy Ti–6Al–4V, whose surface had been machined with the face milling process. Firstly, the contact between the burnishing roller and one single milling mark was analyzed with plane strain assumption based on the Boussinesq–Flamant contact problem. Then, the effect of ultrasonic softening on the yield stress of Ti–6Al–4V was investigated. The critical contact width and contact load that the burnishing roller crushed on one single milling mark were examined to confirm the feasibility of the proposed ultrasonic burnishing force prediction model. The experimental verifications were carried out at various ultrasonic powers. The burnishing forces from experiment measurements were consistent with the calculated results from the proposed model. The mean deviations between theoretical and experimental results of the ultrasonic burnishing force were 10.4%, 12.2%, and 15.2%, corresponding to the ultrasonic power at the level of 41 W, 158 W, and 354 W, respectively.

Milling force prediction model based on transfer learning and neural network

2020 ◽  
Author(s):  
Juncheng Wang ◽  
Bin Zou ◽  
Mingfang Liu ◽  
Yishang Li ◽  
Hongjian Ding ◽  
...  
Keyword(s):  
Neural Network ◽  
Prediction Model ◽  
Transfer Learning ◽  
Milling Force ◽  
Force Prediction ◽  
Model Based

Orthodontic force prediction model of T-loop closing spring based on dynamic resistance model

2020 ◽  
Vol 234 (12) ◽  
pp. 1384-1396
Author(s):  
Jingang Jiang ◽  
Houjun Chen ◽  
Zhiyuan Huang ◽  
Xuefeng Ma ◽  
Yongde Zhang ◽  
...  
Keyword(s):  
Prediction Model ◽  
Orthodontic Treatment ◽  
Dynamic Resistance ◽  
Dynamic Force ◽  
Cross Sectional ◽  
Measuring Device ◽  
Orthodontic Force ◽  
Force Prediction ◽  
Resistance Model ◽  
The Cross

Malocclusion has been seriously endangering human oral function. The most effective and mature therapy is orthodontic treatment. But the relationship between the shape of the T-loop and the orthodontic force is unclear, and the precise mathematical model has not been established. In this article, the dynamic orthodontic force prediction model of the T-loop was established by analyzing the treatment process of the T-loop. The model was based on the dynamic resistance model of waxy dental jaw, the theory of beam deformation, and the deformation characteristics of the T-loop. In the experimental process, 11 kinds of orthodontic archwires were used as experimental samples, including 2 kinds of common archwire materials, 7 kinds of cross-sectional sizes, and 10 kinds of clearance distances. The T-loop was put into the extraction space and immersed in 75°C constant temperature water for 2 min. And the experimental data were measured and collected by the dynamic force measuring device. The experimental results show that the cross-sectional size and the clearance distance are positively correlated with the orthodontic force. The influence of the clearance distance on the orthodontic force is greater than that of the cross-section size. The deviation rates between the experimental values of orthodontic force and the theoretical values are between 1.10% and 9.09%, which verifies the accuracy of the dynamic orthodontic force prediction model. The model can predict the orthodontic force, improve the treatment effect, shorten the treatment cycle, and provide reference and guidance for orthodontists to carry out orthodontic treatment safely and effectively.

An analytical force prediction model for turning operation by round insert considering edge effect

2017 ◽  
Vol 128-129 ◽  
pp. 168-180 ◽  
Author(s):  
Jian Weng ◽  
Kejia Zhuang ◽  
Ding Chen ◽  
Shunsheng Guo ◽  
Han Ding
Keyword(s):  
Prediction Model ◽  
Edge Effect ◽  
Turning Operation ◽  
Force Prediction

scholarly journals Cutting Force Modeling and Experimental Study for Ball-End Milling of Free-Form Surfaces

2021 ◽  
Vol 2021 ◽  
pp. 1-18
Author(s):  
Zhaozhao Lei ◽  
Xiaojun Lin ◽  
Gang Wu ◽  
Luzhou Sun
Keyword(s):  
Prediction Model ◽  
Cutting Force ◽  
Chip Thickness ◽  
Free Form ◽  
Force Model ◽  
Cutting Force Prediction ◽  
Force Prediction ◽  
Undeformed Chip Thickness ◽  
Free Form Surface ◽  
Free Form Surfaces

In order to improve the machining quality and efficiency and optimize NC machining programming, based on the existing cutting force models for ball-end, a cutting force prediction model of free-form surface for ball-end was established. By analyzing the force of the system during the cutting process, we obtained the expression equation of the instantaneous undeformed chip thickness during the milling process and then determined the rule of the influence of the lead angle and the tilt angle on the instantaneous undeformed chip thickness. It was judged whether the cutter edge microelement is involved in cutting, and the algorithm flow chart is given. After that, the cutting force prediction model of free-form surface for ball-end and pseudocodes for cutting force prediction were given. MATLAB was used to simulate the prediction force model. Finally, through the comparative analysis experiment of the measured cutting force and the simulated cutting force, the experimental results are basically consistent with the theoretical prediction results, which proves that the model established in this paper can accurately predict the change of the cutting force of the ball-end cutter in the process of milling free-form surface, and the error of the cutting force prediction model established in this paper is reduced by 15% compared with the traditional cutting force prediction model.

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