TOOTH CONTACT ANALYSIS AND MANUFACTURING OF DUAL LEAD WORM GEARS IN ISO TYPE I

2017 ◽  
Vol 2017 (0) ◽  
pp. 02-12
Author(s):  
Shigenori HAMADA ◽  
Kazumasa KAWASAKI ◽  
Isamu TSUJI
Keyword(s):  
Contact Analysis ◽  
Type I ◽  
Tooth Contact Analysis ◽  
Tooth Contact ◽  
Worm Gears ◽  
Dual Lead

scholarly journals Tooth contact analysis and manufacturing of dual lead worm gears in ISO type I

2018 ◽  
Vol 12 (1) ◽  
pp. JAMDSM0026-JAMDSM0026 ◽  
Author(s):  
Shigenori HAMADA ◽  
Kazumasa KAWASAKI ◽  
Isamu TSUJI
Keyword(s):  
Contact Analysis ◽  
Type I ◽  
Tooth Contact Analysis ◽  
Tooth Contact ◽  
Worm Gears ◽  
Dual Lead

Computer Aided Loaded Tooth Contact Analysis in Cylindrical Worm Gears

2004 ◽  
Vol 127 (5) ◽  
pp. 973-981 ◽  
Author(s):  
Vilmos Simon
Keyword(s):  
Contact Analysis ◽  
Worm Gear ◽  
Gear Pair ◽  
Contact Lines ◽  
Tooth Contact Analysis ◽  
Tooth Contact ◽  
Computer Aided ◽  
Different Types ◽  
Worm Gears ◽  
Loaded Tooth Contact Analysis

A method for computer aided loaded tooth contact analysis in different types of cylindrical worm gears is proposed. The method covers both cases—that of the theoretical line and point contact. The geometry and kinematics of a worm gear pair based on the generation of worm gear teeth by a hob is presented. The full loaded tooth contact analysis of such a gear pair is performed. A computer program based on the theoretical background presented has been developed. By using this program the path of contact, the potential contact lines, the separations of mating surfaces along these contact lines, the load distribution and transmission errors for different types of modified and nonmodified worm gear pairs are calculated and graphically presented. The influence of gear tooth modifications on tooth contact is investigated and discussed.

Computer Aided Tooth Contact Analysis in Cylindrical Worm Gears

2003 ◽  
Author(s):  
Vilmos V. Simon
Keyword(s):  
Contact Analysis ◽  
Worm Gear ◽  
Gear Pair ◽  
Contact Lines ◽  
Tooth Contact Analysis ◽  
Tooth Contact ◽  
Computer Aided ◽  
Different Types ◽  
Worm Gears ◽  
Loaded Tooth Contact Analysis

A method for computer aided loaded tooth contact analysis in different types of cylindrical worm gears is proposed. The method covers both cases — that of the theoretical line and point contact. The geometry and kinematics of a worm gear pair based on the generation of worm gear teeth by a hob is presented. The full loaded tooth contact analysis of such a gear pair is performed. A computer program based on the theoretical background presented, has been developed. By using this program the path of contact, the potential contact lines, the separations of mating surfaces along these contact lines, the load distribution and transmission errors for different types of modified and non-modified worm gear pairs are calculated and graphically presented. The influence of gear tooth modifications on tooth contact is investigated and discussed.

Comparative study of stress analysis of gears with different helix angle using the ISO 6336 standard and tooth contact analysis methods

2016 ◽  
Vol 230 (7-8) ◽  
pp. 1350-1358 ◽  
Author(s):  
Layue Zhao ◽  
Robert C Frazer ◽  
Brian Shaw
Keyword(s):  
Stress Analysis ◽  
Contact Stress ◽  
Helix Angle ◽  
Contact Analysis ◽  
Bending Stress ◽  
Contact Ratio ◽  
Tooth Contact Analysis ◽  
Tooth Contact ◽  
Iso Standard ◽  
Analysis Methods

With increasing demand for high speed and high power density gear applications, the need to optimise gears for minimum stress, noise and vibration becomes increasingly important. ISO 6336 contact and bending stress analysis are used to determine the surface load capacity and tooth bending strength but dates back to 1956 and although it is constantly being updated, a review of its performance is sensible. Methods to optimise gear performance include the selection of helix angle and tooth depth to optimise overlap ratio and transverse contact ratio and thus the performance of ISO 6336 and tooth contact analysis methods requires confirmation. This paper reviews the contact and bending stress predicted with four involute gear geometries and proposes recommendations for stress calculations, including a modification to contact ratio factor Zɛ which is used to predict contact stress and revisions to form factor YF and helix angle factor Yβ which are cited to evaluate bending stress. The results suggest that there are some significant deviations in predicted bending and contact stress values between proposal methods and original ISO standard. However, before the ISO standard is changed, the paper recommends that allowable stress numbers published in ISO 6336-5 are reviewed because the mechanisms that initiate bending and contact fatigue have also changed and these require updating.

Simulation and Experimental Measurement of the Transmission Error of Real Hypoid Gears Under Load

2000 ◽  
Vol 122 (1) ◽  
pp. 109-122 ◽  
Author(s):  
Claude Gosselin ◽  
Thierry Guertin ◽  
Didier Remond ◽  
Yves Jean
Keyword(s):  
Measurement Data ◽  
Simulation Models ◽  
Transmission Error ◽  
Contact Analysis ◽  
Hypoid Gear ◽  
Tooth Contact Analysis ◽  
Tooth Contact ◽  
Hypoid Gears ◽  
Loaded Tooth Contact Analysis ◽  
Analysis Models

The Transmission Error and Bearing Pattern of a gear set are fundamental aspects of its meshing behavior. To assess the validity of gear simulation models, the Transmission Error and Bearing Pattern of a Formate Hypoid gear set are measured under a variety of operating positions and applied loads. Measurement data are compared to simulation results of Tooth Contact Analysis and Loaded Tooth Contact Analysis models, and show excellent agreement for the considered test gear set. [S1050-0472(00)00901-6]

scholarly journals A Method for Thermal Analysis of Spiral Bevel Gears

1996 ◽  
Vol 118 (4) ◽  
pp. 580-585 ◽  
Author(s):  
R. F. Handschuh ◽  
T. P. Kicher
Keyword(s):  
Three Dimensional ◽  
Contact Analysis ◽  
Heat Transfer Analysis ◽  
Maximum Pressure ◽  
Tooth Contact Analysis ◽  
Tooth Contact ◽  
Finite Element Program ◽  
Spiral Bevel Gears ◽  
Bevel Gears ◽  
Spiral Bevel

A modelling method for analyzing the three-dimensional thermal behavior of spiral bevel gears has been developed. The model surfaces are generated through application of differential geometry to the manufacturing process for face-milled spiral bevel gears. Contact on the gear surface is found by combining tooth contact analysis with three-dimensional Hertzian theory. The tooth contact analysis provides the principle curvatures and orientations of the two surfaces. This information is then used directly in the Hertzian analysis to find the contact size and maximum pressure. Heat generation during meshing is determined as a function of the applied load, sliding velocity, and coefficient of friction. Each of these factors change as the point of contact changes during meshing. A nonlinear finite element program was used to conduct the heat transfer analysis. This program permitted the time- and position-varying boundary conditions, found in operation, to be applied to a one-tooth model. An example model and analytical results are presented.

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